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Moisture-Control Pusher Centrifuge for Calcium Chloride Dewatering

Moisture-Control Pusher Centrifuge for Calcium Chloride Dewatering

Brand Name: Peony
Model Number: PP
MOQ: 1
Packaging Details: Standard export packings
Payment Terms: T/T,L/C,Western Union
Detail Information
Place of Origin:
China
Certification:
ISO,CE
Application:
Calcium Chloride Dewatering
Sieve Slot:
Customerized
MOC:
SS304,SS316,DUPLEX SS
Control:
PLC
Design:
SUZLER
Operation:
Continuous
Temperature Allowed:
Below 105degree
Discharge:
Pushing Type
Electrical Elements:
Famous Brand
Humidity In The Cake:
Humidity In The Cake
Certification:
ISO,CE,ISO9001,SGS
Condition:
New
Voltage:
Customized
Warranty:
12 Months,1 Year
Dimension(l*w*h):
Model Choosing
After-sales Service Provided:
Engineers Available To Service Machinery Overseas,Online Support,Field Installation,commissioning And Training,Video Technical Support
Type:
Centrifuge
Product Type:
Centrifuge,Chemical & Pharmaceutical,separation
Material:
Stainless Steel,SS316
Name:
Chemical Centrifuge
Machine Type:
Centrifugal Solid- Liquid Separator
Moc:
SS304,Stainless Steel,SS316
Function:
Liquid Liquid Soild Centrifge,Solid-liquid,liquid-liquid Separation,Dewatering,Screening\separation\sorting\sieving
Supply Ability:
20 sets/month
Highlight:

solid bowl centrifuges

,

horizontal decanter centrifuge

Product Description
Moisture-Control Pusher Centrifuge for Calcium Chloride Dewatering
Moisture-Control Pusher Centrifuge for Calcium Chloride Dewatering 0
Description

Moisture-Control Pusher Centrifuge for Calcium Chloride Crystal Dewatering is designed for continuous dewatering and brine separation of calcium chloride crystals in inorganic chemical and salt processing lines.

Calcium chloride is highly hygroscopic. After crystallization or brine concentration, calcium chloride crystals may carry concentrated mother liquor, residual brine, and surface moisture. If this liquid is not removed effectively, downstream drying, cooling, screening, storage, and packaging may become unstable.

A moisture-control pusher centrifuge removes free liquid through centrifugal filtration and continuously discharges calcium chloride crystal cake before drying or further handling.


Typical Applications
  • Calcium chloride crystal dewatering
  • Calcium chloride brine separation
  • Calcium chloride slurry solid-liquid separation
  • Mother liquor separation after crystallization
  • Calcium chloride wet cake discharge before drying
  • Hygroscopic crystal moisture control
  • Inorganic salt crystal dewatering
  • Evaporation crystallization product separation
  • Calcium chloride recovery from brine or process liquor
  • Continuous calcium chloride production line integration

What It Separates in Calcium Chloride Dewatering
Output Phase Typical Composition Main Purpose
Calcium Chloride Crystal Cake Calcium chloride crystals or granular product Recover crystal product and reduce surface liquid before drying
Mother Liquor / Brine Concentrated calcium chloride solution, dissolved salts, process liquor Separate free liquid from crystals for return, reuse, recovery, or treatment
Wash Liquor Washing liquid after cake washing, if used Reduce residual mother liquor or soluble impurities when required

The actual separation result depends on calcium chloride crystal form, crystal size, slurry concentration, brine concentration, viscosity, temperature, screen opening, and operating parameters.


Why Moisture Control Matters for Calcium Chloride

Calcium chloride is more moisture-sensitive than many common inorganic salts. If excess mother liquor remains on the crystal surface, the plant may face:

  • Higher dryer energy consumption
  • Sticky or wet crystal cake before drying
  • Product caking during storage or packaging
  • Unstable feeding to dryer, cooler, or screening machine
  • Higher risk of moisture reabsorption
  • More dust or agglomeration problems after drying
  • Lower product flowability
  • Product loss through unsuitable screen opening
  • Frequent cleaning caused by crystal build-up

A moisture-control pusher centrifuge helps remove free brine from calcium chloride crystals before drying, making downstream handling more stable.


How the Pusher Centrifuge Works in Calcium Chloride Dewatering

Calcium chloride slurry enters the centrifuge through the feed pipe and is evenly distributed onto the rotating screen basket.

Under centrifugal force, concentrated mother liquor or brine passes through the screen openings and is collected as filtrate. Calcium chloride crystals are retained on the screen surface and form a filter cake.

The pusher mechanism moves the calcium chloride crystal cake forward step by step. During this movement, the cake continues to lose free liquid.

If product washing is required, wash liquid can be sprayed onto the crystal cake to reduce residual mother liquor or soluble impurities.

Finally, the dewatered calcium chloride crystal cake is discharged continuously from the basket end and sent to the dryer, cooler, screening machine, packaging section, or next process stage.

Moisture-Control Pusher Centrifuge for Calcium Chloride Dewatering 1


Technical Parameter
Model PP-25 PP-40 PP-50 PP-60 PP-85
Diameter (mm) 200/251 290/360 438/500 560/630 738/820
Rotate speed (Max)(rpm) 3000 2500 2000 1360 1040
Stroke of Pusher Mechanism (times/min) 33-52 40-80 40-80 70-80 70-80
Main motor power (kw) 7.5 11-15 352-1140 286-1145 236-875
Main motor Protection class IP54/F1 IP54/F1 IP54/F1 IP54/F1 IP54/F1
Main motor Power supply 3 phase AC Customized 3 phase AC Customized 3 phase AC Customized 3 phase AC Customized 3 phase 380V/50HZ
Oil pump motor spec/Power(Kw) 4 NB4C100F SNE/A280 NB5D140F NBX6-F160F
Oil pump outflow(ml/turn) 100 100 480 140 180
Oil pump max pressure(Mpa) 2.5 2.5 2 8 8
Export Dimension(mm) 2155x1320x990 2346x1090x1006 3660x1420x2078 3127x1700x1955 3990x2000×1939
820x500x1650
Weight(kg) 1275 2600 4400 4860 6250

Main Advantages in Calcium Chloride Dewatering
Better Moisture Control

The centrifuge removes free brine from calcium chloride crystals, helping reduce wet cake moisture before drying.

Lower Dryer Load

Lower liquid carryover can reduce the amount of moisture that must be removed in the dryer.

Improved Product Handling

Moisture-controlled cake discharge helps reduce sticky handling, unstable feeding, and caking risk before drying or packaging.

Continuous Crystal Dewatering

The machine supports continuous feeding, filtration, washing, dewatering, and discharge in calcium chloride production lines.

Stable Cake Discharge

The pusher mechanism moves calcium chloride cake forward step by step, supporting continuous and stable solids discharge.

Product Washing Available

Cake washing nozzles can be added when residual mother liquor or soluble impurities need to be reduced.

Easy Integration with Process Lines

The centrifuge can be connected with crystallizers, evaporators, dryers, coolers, screening machines, packaging systems, and brine recovery systems.


Expected Results

Under suitable feed and operating conditions, the system can typically help achieve:

  • 4–12% wet cake moisture for many well-formed calcium chloride crystals
  • 50–85% reduction in free brine carryover before drying compared with untreated wet slurry.
  • 95–99.5% calcium chloride crystal recovery when the screen opening is properly matched with particle size distribution.
  • 15–40% reduction in downstream dryer load
  • More stable wet cake
  • Reduced risk of sticky cake handling, uneven drying, and caking caused by excessive liquid carryover.
  • 8–24 hours/day continuous operation

Final performance depends on calcium chloride crystal size, particle shape, slurry concentration, brine concentration, viscosity, temperature, screen opening, centrifugal force, washing condition, and operating parameters.


What Data Is Needed for Selection?

To recommend a suitable pusher centrifuge for calcium chloride dewatering, please provide:

  • Processing capacity
  • Feed material name: calcium chloride crystal slurry or brine slurry
  • Feed slurry concentration
  • Solids content
  • Crystal size distribution
  • Crystal shape
  • Brine concentration
  • Mother liquor composition
  • Mother liquor viscosity
  • Feed temperature
  • Target wet cake moisture
  • Product washing requirement
  • Required product purity
  • Filtrate reuse or treatment requirement
  • Existing upstream crystallizer or evaporator
  • Downstream dryer, cooler, screening machine, or packaging system
  • Required operating hours per day
  • Site voltage and control preference
  • Preferred material of construction
  • Required screen slot size, if known

FAQ
What is this pusher centrifuge used for?

It is used for continuous dewatering and brine separation of calcium chloride crystals before drying or further processing.

Why does calcium chloride need moisture control?

Calcium chloride is highly hygroscopic. Excess surface liquid can cause sticky handling, unstable drying, caking, and packaging problems.

Can it reduce dryer load?

Yes. By removing free brine before drying, the centrifuge can reduce the liquid load entering the dryer.

Can calcium chloride cake be washed inside the centrifuge?

Yes. Cake washing nozzles can be added if the process requires reduced residual mother liquor or soluble impurities.

What affects final cake moisture?

Final moisture depends on crystal size, cake permeability, slurry concentration, brine viscosity, temperature, screen opening, centrifugal force, and operating settings.


Contact Peony for Partnership

If you have customer resources or project opportunities in calcium chloride production, inorganic salt processing, brine concentration, crystallization product dewatering, or solid-liquid separation systems, Peony welcomes cooperation.

We support distributors, agents, and project partners with model selection, process advice, customized configuration, equipment manufacturing, installation guidance, spare parts, screen segment customization, and after-sales service.

Send us your material name, capacity, crystal size, solids content, brine concentration, viscosity, and target cake moisture. Our team will help evaluate the suitable calcium chloride dewatering solution.