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High Solid Recovery Value and Anti-Wear Structure Two Phase Decanter Centrifuge for Starch and Food Solids

High Solid Recovery Value and Anti-Wear Structure Two Phase Decanter Centrifuge for Starch and Food Solids

Brand Name: Peony
Model Number: PDC
MOQ: 1
Price: 25800
Packaging Details: Wooden packing
Detail Information
Place of Origin:
china
Certification:
CE
Rotational Speed:
High
Size:
Customized
Capacity:
High
Control System:
PLC
Frequency:
50/60Hz
Product Name:
Decanter Centrifuges
Motor Power:
High
Warranty:
1 Year
Supply Ability:
2 sets/month
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Product Description
High Solid Recovery Value and Anti-Wear Structure Two Phase Decanter Centrifuge for Starch and Food Solids

High Solid Recovery Value and Anti-Wear Structure Two Phase Decanter Centrifuge for Starch and Food Solids 0

Description

Starch & Food Solids Separation Decanter Centrifuge is designed for continuous separation and recovery of starch residue, protein flocs, fruit pomace, and other fine food solids from food processing wastewater.

For most food solids separation applications, the recommended configuration is a two-phase decanter centrifuge because the main target is to separate solid residues from liquid wastewater while improving solids recovery and reducing downstream treatment load.

Best-Fit Applications
  • Potato starch wastewater treatment
  • Cassava starch wastewater treatment
  • Corn deep processing wastewater
  • Soybean product / soy protein wastewater
  • Juice and beverage residue separation
  • Dairy wastewater sludge treatment
  • Beverage wastewater sludge treatment
  • Soy sauce, vinegar and seasoning wastewater sludge treatment
  • Sugar processing wastewater sludge treatment
  • Food processing slurry clarification

Typical materials include starch residue, protein flocs, milk protein flocs, fruit pomace, fine suspended solids, organic sludge, fibers, seasoning wastewater sludge, sugar processing residue, and food processing wastewater.

Why Two-Phase is Recommended
  • The feed usually contains solid residue + liquid, not oil-water-solid three phases.
  • It can continuously recover starch residue, protein solids, and fruit pomace.
  • It reduces solids loss and lowers the load on downstream wastewater treatment.
When Another Configuration May Be Considered
  • If the feed contains recoverable oil or fat.
  • If the material has high emulsified oil content.
  • If the process needs simultaneous oil-water-solid separation.
How the Decanter Centrifuge Works in This Application
  1. Food processing wastewater or starch slurry enters the rotating bowl through the feed pipe.
  2. Under centrifugal force, heavier starch residue, protein flocs, fibers, and fruit solids move outward.
  3. The screw conveyor continuously pushes the separated solids toward the discharge end.
  4. The clarified liquid phase is discharged through the liquid outlet.
  5. The recovered solids can be collected for reuse, drying, animal feed, or further processing.

High Solid Recovery Value and Anti-Wear Structure Two Phase Decanter Centrifuge for Starch and Food Solids 1

Technical Parameter
Model Diameter (mm) Length (mm) Length-to-diameter rate G force Max solid discharge (m³/h) Weight (kg) Dimension (L×W×H) (mm)
PDC-10 250 1000 4 4080 0.4 1000 2410×800×1080
PDC-12 4200 1350 4 3500 0.6 1200 2610×800×1080
PDC-12 4200 1350 4.5 3180 1.2 1800 3495×840×1180
PDC-18 4000 1600 4.5 3180 1.2 3200 3497×1020×1385
PDC-18 450 2150 4 2500 2 3800 4447×1080×1385
PDC-20 400 2250 4.5 2500 3.5 4000 4580×1140×1470
PDC-21 530 2280 4.3 2500 5 5000 4924×1170×1540
PDC-26 655 2800 4.3 2270 8 7000 4300×1900×1350
Typical Feed Conditions and Design Considerations
Item Typical Range / What to Confirm
Feed material Potato starch wastewater, cassava starch wastewater, corn processing slurry, soy protein wastewater, fruit pomace slurry
Solids content Usually 2–15%, depending on process source
Oil content Usually low; confirm if fat or oil exists
Particle characteristics Fine starch particles, protein flocs, fibers, pomace, sticky food residue
Viscosity Low to medium; may increase with high starch or protein content
Temperature Commonly 20–80°C
Corrosion risk Low to medium; confirm pH, salt, acid, and cleaning chemicals
Capacity requirement Confirm by m³/h or tons/day
Target result Solid recovery, lower SS, clearer liquid, lower residue loss
Pretreatment Screening, homogenization, grit removal, or coarse impurity removal may be required
Main Advantages in Food Solids Separation
  • Continuous automatic operation
  • Higher recovery of starch residue and food solids
  • Reduced fine residue loss
  • Lower suspended solids in wastewater
  • Compact footprint
  • Suitable for sticky, fibrous, and fine food residues
  • Wear protection and CIP cleaning options available
  • Helps reduce downstream wastewater treatment cost
Expected Results

With stable feeding and proper pretreatment, this decanter centrifuge can typically achieve:

  • 85–95% solids recovery rate
  • 70–90% suspended solids reduction
  • 25–45% cake solids content, depending on starch or pomace type
  • 55–75% final cake moisture
  • 30–60% residue volume reduction
  • 10–30% lower solids loss compared with simple settling or screening
  • 16–24 hours/day continuous operation

Actual results depend on feed composition, particle size, viscosity, screening effect, and operating settings. Pilot testing is recommended when the material changes frequently.

FAQ

What is the difference between a two-phase and a three-phase decanter centrifuge?

A two-phase decanter separates solids and one liquid phase. A three-phase decanter separates solids, light liquid, and heavy liquid. For starch and food solids separation, a two-phase decanter is usually preferred because the main target is solid-liquid separation.

Is screening required before the decanter centrifuge?

Usually yes. Screening helps remove large fibers, stones, skins, or coarse impurities, reducing wear and improving stable feeding.

Can it recover useful starch or protein solids?

Yes. The machine can recover starch residue, protein flocs, and other food solids, depending on particle size and feed condition.

Can the machine support CIP cleaning?

Yes. CIP cleaning can be configured for food processing applications, especially when hygiene and frequent cleaning are required.

What information is needed for model selection?

Please provide feed material, capacity, solids content, particle size, temperature, viscosity, target recovery rate, target cake moisture, and cleaning requirements.

Send Us Your Project Data

To recommend a suitable model, please share:

  • Feed material name
  • Capacity requirement
  • Solids content
  • Particle characteristics
  • Temperature
  • pH value
  • Target solids recovery rate
  • Target cake moisture
  • CIP requirement
  • Operating hours
  • Material or wear protection requirements

Our engineering team can suggest a suitable two-phase decanter centrifuge configuration for your starch or food solids separation project.