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Decanter Centrifuge for Silicon Carbide Slurry Separation

Place of Origin:China
Brand Name:Peony
Certification:ISO,CE
Model Number:PDC
Minimum Order Quantity:1 set
Price:USD20000~100000/set
Payment Terms:TT,LC,west union
Supply Ability:100 sets per month
Product Details
Highlight:

centrisys decanter centrifuge

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solid liquid centrifuge

Application: Liquid-solid Separation
Separation Phase: 2 Phase Solid-Liquid Separation
Operation: Continuous Automatic
Solids Discharge: Continuous Scroll Discharge
Wear Protection: Tungsten Carbide / Ceramic Optional
MOC: SS304 / SS316L / Duplex Optional
Drive System: Dual Motor With VFD
Control System: PLC Automatic Control
Product Name: Silicon Carbide Slurry Decanter Centrifuge
Product Description
Decanter Centrifuge for Silicon Carbide Slurry Separation
Decanter Centrifuge for Silicon Carbide Slurry Separation 0
Description

The Decanter Centrifuge for Silicon Carbide Slurry Separation is designed for continuous solid-liquid separation, silicon carbide recovery, slurry thickening, and process-water clarification in silicon carbide powder production, wafer cutting slurry treatment, grinding wastewater recovery, and abrasive material processing.

Silicon carbide slurry is usually dense, highly abrasive, and may contain fine particles, cooling water, cutting fluid, additives, or mixed mineral solids. The decanter centrifuge separates and concentrates SiC solids continuously while producing clarified liquid for recycle, further treatment, or discharge polishing.

Because silicon carbide has strong abrasive properties, the machine can be configured with enhanced wear protection for the feed zone, scroll conveyor, solids discharge area, and bowl cone.


Typical Applications
  • Silicon carbide powder washing and recovery
  • SiC grinding and classification slurry treatment
  • Wafer cutting slurry recovery
  • Abrasive powder production wastewater
  • Silicon carbide polishing slurry separation
  • Process-water clarification and recycle
  • Fine SiC recovery from settling tank overflow
  • Slurry thickening before filter press or drying
  • Recovered abrasive material handling
  • Mineral and ceramic abrasive slurry treatment

Silicon Carbide Slurry Separation Solution

Peony provides continuous solid-liquid separation for silicon carbide grinding, washing, classification, and wastewater recovery lines.

SiC Grinding / Washing / Classification → Slurry Tank → Optional Polymer Dosing → Decanter Centrifuge → Thickened SiC Solids → Filter Press / Dryer / Screening / Storage

Clarified Liquid → Process Water Tank → Recycle to Grinding, Washing, or Slurry Preparation

Peony can provide:

  • Decanter centrifuge selected for SiC particle size and abrasion level
  • Agitated slurry buffer tank and controlled feed pump
  • Optional polymer dosing system for fine-particle recovery
  • Adjustable differential speed and pond depth control
  • Tungsten carbide, ceramic, or hardfacing wear protection
  • Clarified-water collection and recycle connection
  • PLC and VFD automatic control system
  • Connection to filter press, dryer, storage, or wastewater treatment system

How the Decanter Centrifuge Works

1. Silicon Carbide Slurry Feeding

Silicon carbide slurry enters the rotating bowl through a controlled feed pipe.

An agitated slurry tank is normally recommended upstream to prevent settling and maintain stable feed concentration.

2. Centrifugal Sedimentation

Inside the high-speed bowl, centrifugal force separates silicon carbide solids from the liquid phase.

The dense SiC particles settle against the bowl wall, while clarified liquid remains closer to the center.

3. Continuous Solids Conveying

The internal screw conveyor rotates at a controlled differential speed relative to the bowl.

This movement transports settled silicon carbide solids toward the conical end for continuous discharge.

4. Clarified Liquid Discharge

The separated liquid flows through the liquid outlet.

It can be returned to the grinding circuit, wash-water tank, process-water recycle system, wastewater treatment unit, or further clarification stage.

5. Thickened Silicon Carbide Solids Discharge

The concentrated SiC solids are discharged continuously from the solids outlet.

Recovered solids can be transferred to a filter press, vacuum filter, dryer, screening system, storage tank, or further classification process.

Decanter Centrifuge for Silicon Carbide Slurry Separation 1


Technical Parameter
Model Diameter (mm) Length (mm) Length-to-diameter rate G force Max solid discharge (m³/h) Weight (kg) Dimension (L*W*H) (mm)
PDC-10 250 1000 4 4080 0.4 1000 2410*800*1080
PDC-12 4200 1350 4 3500 0.6 1200 2610*800*1080
PDC-12 4200 1350 4.5 3180 1.2 1800 3495*840*1180
PDC-18 4000 1600 4.5 3180 1.2 3200 3497*1020*1385
PDC-18 450 2150 4 2500 2 3800 4447*1080*1385
PDC-20 400 2250 4.5 2500 3.5 4000 4580*1140*1470
PDC-21 530 2280 4.3 2500 5 5000 4924*1170*1540
PDC-26 655 2800 4.3 2270 8 7000 4300*1900*1350

Key Selection Considerations

Abrasion Level

Silicon carbide can rapidly wear the feed zone, scroll flights, cone section, solids outlet, and slurry pipe elbows. Wear protection should be selected according to SiC particle size, hardness, solids concentration, and operating hours.

Particle Size

Coarse SiC particles usually settle well. Fine or ultra-fine silicon carbide may require longer residence time, higher centrifugal force, polymer conditioning, or downstream polishing filtration.

Feed Stability

An agitated buffer tank and controlled feed pump are recommended to avoid sudden solids concentration changes and improve separation consistency.

Required Final Moisture

A decanter centrifuge is mainly used for continuous thickening and dewatering. When low final moisture is required, it is normally combined with a filter press, vacuum filter, centrifuge dryer, or thermal dryer.

Clarified Liquid Quality

When the recovered liquid will be reused in high-precision grinding or wafer processing, additional polishing filtration, settling, membrane filtration, or chemical treatment may be needed.


Main Advantages

Continuous Silicon Carbide Recovery

The centrifuge continuously separates silicon carbide solids from water or process liquid. It helps reduce SiC loss from grinding slurry, washing streams, classification overflow, and wastewater.

Wear-Resistant Design for Abrasive Duty

Silicon carbide is highly abrasive. The machine can be equipped with tungsten carbide tiles, hardfacing, ceramic protection, or replaceable wear liners in high-wear areas.

Stable Separation for Variable Slurry Conditions

Feed solids concentration, particle size, viscosity, and flow rate can change during grinding, washing, classification, and slurry preparation. Bowl speed, differential speed, pond depth, and feed rate can be adjusted to maintain stable operation.

Process-Water Recovery

Clarified liquid can be returned to washing, grinding, slurry preparation, cooling-water systems, or further treatment equipment.

Lower Filtration and Drying Load

By thickening the silicon carbide slurry before downstream filtration or drying, the decanter can reduce liquid volume and improve overall process efficiency.


What Data Is Needed for Selection?

Please provide the following information for a suitable silicon carbide slurry separation solution:

  • Silicon carbide type and product grade
  • Particle-size distribution and fine-particle content
  • Slurry solids concentration and viscosity
  • Required processing capacity
  • Required SiC recovery rate
  • Target solids concentration after centrifugation
  • Clarified liquid quality and recycle-water requirement
  • Abrasive impurity content or mixed mineral solids
  • Polymer or flocculant currently used
  • Downstream filter press, dryer, screening, or storage arrangement
  • Required material of construction
  • Electrical and control standard

FAQ

Can a decanter centrifuge recover silicon carbide powder from process water?

Yes. It can continuously recover silicon carbide solids from grinding water, wash water, classification slurry, and abrasive wastewater. Recovery performance depends on particle size, slurry concentration, settling behavior, and clarified-liquid target.

Is wear protection necessary for silicon carbide slurry?

In most cases, yes. Silicon carbide is highly abrasive, especially at high solids concentration. Wear-resistant protection for the scroll, feed zone, bowl cone, and solids discharge zone is strongly recommended.

Can the clarified liquid be reused?

The clarified liquid can often be recycled to grinding, washing, or slurry preparation. When stricter water quality is required, additional polishing filtration or treatment may be added downstream.

Can the centrifuge replace a filter press?

The decanter centrifuge is suitable for continuous slurry thickening and primary dewatering. When lower final moisture is required, it is commonly used before a filter press, vacuum filter, or dryer.

Can this machine handle fine silicon carbide particles?

Yes, but very fine SiC requires evaluation of particle size, solids concentration, slurry viscosity, polymer use, and required recovery rate before final equipment selection.


Contact Peony for Partnership

Peony welcomes distributor and agent cooperation with silicon carbide producers, abrasive material manufacturers, wafer-processing companies, mineral processing plants, grinding-system contractors, wastewater treatment companies, and industrial separation partners.

We support partners with slurry testing, decanter centrifuge selection, abrasion-resistant configuration, polymer dosing design, process-water recycle integration, installation guidance, commissioning support, spare parts, and after-sales service.

Send us your silicon carbide slurry information, including particle size, solids concentration, required capacity, target recovery rate, clarified-water requirement, abrasive wear condition, and downstream handling arrangement. Our engineering team will recommend a suitable decanter centrifuge solution for your silicon carbide slurry separation process.

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