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Top Discharge Centrifuge for Small-Batch Wastewater Precipitate Dewatering

Place of Origin:China
Brand Name:Peony
Certification:ISO
Model Number:PPTD
Minimum Order Quantity:1
Price:Please contact us
Payment Terms:T/T,L/C,D/A,D/P,Western Union,MoneyGram
Supply Ability:30 sets/month
Product Details
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disk stack centrifuge

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horizontal decanter centrifuge

Application: Small-batch Wastewater Precipitate Dewatering, Chemical Precipitation Sludge Separation, Neutralization Sludge Handling, Flocculated Industrial Wastewater Treatment
Automatical Degree: Manual Top Discharge, Optional Timed Or PLC-controlled Cycle
Working Type: Batch Operation
Discharge Type: Manual Top Discharge
Control System: Manual Control Or PLC Control, Optional
Certificate: ISO 9001 / CE, As Required
Foundation Requirement: No Special Foundation Required For Standard Models; Final Installation Subject To Site Layout And Vibration Assessment
Filter Medium: Perforated Basket, Metal Screen, Or Filter Cloth, As Required
Suitable Feed: Conditioned Sludge, Flocculated Precipitate, Neutralization Sludge, And Filterable Industrial Wastewater Solids
Product Description
Top Discharge Centrifuge for Small-Batch Wastewater Precipitate Dewatering
Top Discharge Centrifuge for Small-Batch Wastewater Precipitate Dewatering 0
Description

The Top Discharge Centrifuge is designed for the batch dewatering of filterable precipitates generated during industrial wastewater treatment.

It is suitable for small-volume or intermittent treatment systems where chemical precipitation produces solids such as metal hydroxides, carbonates, phosphates, fluorides, neutralization sludge, or other inorganic treatment residues. The centrifuge separates the liquid from the precipitated solids, forms a filter cake inside the basket, reduces retained liquid through spin drying, and allows manual removal of the cake through the top opening.

This solution is particularly suitable for wastewater treatment projects where sludge production is not continuous, the batch size is limited, or operators need to inspect the cake condition before disposal, recovery, stabilization, or further treatment.


Typical Applications
  • Small-batch chemical precipitation sludge dewatering
  • Heavy-metal hydroxide precipitate separation
  • Neutralization sludge dewatering
  • Fluoride precipitation sludge removal
  • Phosphate precipitation solids recovery
  • Carbonate precipitation separation
  • Surface-treatment wastewater sludge handling
  • Electroplating wastewater precipitate dewatering
  • Industrial cleaning wastewater solids removal
  • Reactor or treatment-tank discharge slurry separation
  • Pilot wastewater treatment projects
  • Batch wastewater recovery and disposal systems

Why Use a Top Discharge Centrifuge for Small Wastewater Batches?

For small wastewater treatment volumes, a fully continuous sludge dewatering system may be unnecessary or uneconomical.

The Top Discharge Centrifuge provides a practical solution when the project requires:

  • Intermittent sludge treatment
  • Small treatment batches
  • Flexible operation for changing wastewater composition
  • Manual inspection of the precipitate cake
  • Simple cleaning between different wastewater streams
  • Lower liquid content before disposal or transport
  • Optional washing to reduce residual soluble salts or treatment chemicals

The open top-discharge design also makes it easier to inspect the retained solids, check whether the cake is stable, and clean the basket after each batch.


Wastewater Precipitate Dewatering Solution

Peony provides the batch separation section between wastewater treatment and downstream sludge handling.

A typical arrangement is:

Wastewater Treatment Tank → Chemical Dosing / Flocculation → Sludge Buffer Tank → Top Discharge Centrifuge → Filtrate Collection → Dewatered Cake Collection → Disposal / Recovery / Drying / Further Treatment

The wastewater first undergoes chemical reaction, neutralization, precipitation, or flocculation. Once the solids are concentrated enough to form a filterable cake, the slurry is fed into the centrifuge.

Inside the basket, the liquid passes through the filter medium while the precipitate is retained. After optional washing and spin drying, the machine stops and the dewatered cake is manually removed through the top opening.

Peony can support the complete separation section, including:

  • Batch capacity and basket-size selection
  • Filter medium and micron-rating selection
  • Precipitate filterability assessment
  • Flocculation and sludge-conditioning recommendations
  • Sludge buffer tank and feed arrangement
  • Filtrate collection and recycle connection
  • Cake washing configuration where required
  • Material selection for acidic, alkaline, chloride-containing, or corrosive wastewater
  • Integration with dosing systems, wastewater tanks, filter presses, dryers, or disposal systems

How the Top Discharge Centrifuge Works in Small-Batch Wastewater Precipitate Dewatering

1. Conditioned Slurry Feeding

Wastewater precipitate slurry enters the rotating basket after chemical treatment, settling, thickening, or flocculation.

2. Filtrate Separation

Liquid passes through the filter medium and is collected through the filtrate outlet.

3. Precipitate Retention

Chemical precipitates remain inside the basket while the separated liquid is discharged.

4. Cake Formation

The retained solids gradually form a filter cake on the inner surface of the basket.

5. Optional Cake Washing

Wash liquid can be applied when required to reduce residual soluble salts, treatment chemicals, or process liquor retained in the cake.

6. Spin Drying

The basket continues rotating to remove free liquid from the precipitate cake and reduce moisture before discharge.

7. Machine Stop and Cover Opening

After the programmed batch cycle is complete, the basket stops and the top cover is opened.

8. Manual Cake Removal

Operators remove the dewatered cake for disposal, stabilization, recovery, drying, laboratory analysis, or further treatment.

Top Discharge Centrifuge for Small-Batch Wastewater Precipitate Dewatering 1

Technical Parameter
Type Basket - Diameter (mm) Basket - Volume (L) Basket - Capacity (kg) Basket - Speed (rpm) Basket - G-force Power (kw) Weight (kg) Dimension (L×W×H) (mm)
PPTD-10 300 5 10 2500 1050 1.1 180 890×600×500
PPTD-25 450 20 25 1900 910 1.5 250 980×650×870
PPTD-50 600 40 50 1500 756 3 800 1300×880×900
PPTD-135 800 100 135 1200 645 5.5 1300 1800×1200×1140
PPTD-135-NA 800 100 135 1500 1008 7.5 1300 1800×1200×1140
PPTD-200 1000 150 200 1000 560 7.5 2000 2050×1500×1220
PPTD-200-NA 1000 150 200 1200 806 11 2000 2050×1500×1220
PPTD-300 1200 250 300 800 431 11 2500 2350×1650×1370

Main Advantages in Small-Batch Wastewater Precipitate Dewatering

Suitable for Intermittent Wastewater Treatment

The centrifuge is designed for batch operation and is suitable for wastewater systems that generate sludge periodically rather than continuously.

Reduces Transport and Disposal Volume

By removing free liquid from the precipitate cake, the centrifuge can reduce the total sludge volume that must be transported, stored, treated, or disposed of.

Flexible for Different Precipitate Types

Filter media can be selected based on the actual particle size, floc size, filtrate clarity requirement, and cake permeability.

Allows Direct Cake Inspection

Operators can inspect the precipitate cake after each cycle to assess texture, moisture, floc strength, and overall dewatering performance.

Supports Upstream and Downstream Treatment Integration

The centrifuge can be connected with chemical dosing tanks, flocculation tanks, sludge buffer tanks, filtrate collection tanks, and downstream disposal or recovery systems.


Material and Configuration Options

The final equipment configuration can be selected according to wastewater chemistry, corrosion condition, solids properties, and local safety requirements.

Typical options include:

  • SS304, SS316L, Duplex Stainless Steel, or customized alloy for product-contact parts
  • Perforated basket, metal screen, filter cloth, or customized filter media
  • EPDM, PTFE, FKM, or other compatible seal materials
  • Manual, timed, semi-automatic, or PLC-controlled batch operation
  • Standard or explosion-proof motor configuration
  • Optional flocculation tank, buffer tank, feed pump, filtrate tank, or sludge collection bin
  • Optional spray-ball cleaning arrangement for easier basket cleaning

What Data Is Needed for Selection?

To recommend a suitable Top Discharge Centrifuge, please provide:

  • Wastewater source and treatment process
  • Precipitate or sludge type
  • Slurry solids concentration
  • Particle size or floc size
  • Whether polymer or flocculant is used
  • pH, chloride concentration, and chemical composition
  • Feed temperature and viscosity
  • Required batch volume or treatment capacity
  • Target cake moisture
  • Filtrate reuse or discharge requirement
  • Presence of oil, solvents, surfactants, or heavy metals
  • Required material of construction
  • Downstream disposal, recovery, or treatment method
  • Explosion-proof requirement, if applicable

FAQ

Is this centrifuge suitable for wastewater treatment sludge?

Yes, when the wastewater sludge is conditioned or filterable enough to form a stable cake in the basket. It is most suitable for small-batch and intermittent treatment systems.

Can it handle metal hydroxide or neutralization sludge?

It can be suitable for filterable metal hydroxide and neutralization precipitates. Very fine, gel-like, or highly compressible sludge may require pre-treatment or another separation method.

Does the sludge need flocculation before centrifugation?

In many cases, yes. Flocculation or conditioning can improve particle size, cake permeability, filtrate clarity, and dewatering performance.

Can the filtrate be reused?

The filtrate can be collected for recycle, polishing treatment, further recovery, or discharge, depending on the wastewater quality and overall process requirements.

Can the dewatered cake be sent directly for disposal?

Yes. The cake can be collected for disposal, stabilization, drying, metal recovery, or further treatment. The final disposal route should follow the applicable environmental and waste-handling requirements.


Contact Peony for Partnership

Peony welcomes cooperation with wastewater treatment contractors, chemical plants, electroplating facilities, surface-treatment companies, environmental engineering firms, and industrial separation partners.

We support customers with centrifuge selection, filter media matching, precipitation-sludge evaluation, flocculation and conditioning recommendations, material configuration, filtrate collection integration, installation guidance, spare parts, and after-sales service.

Send us your wastewater source, precipitate type, solids concentration, batch volume, target cake moisture, liquid composition, and downstream treatment plan. Our engineering team will help evaluate a suitable Top Discharge Centrifuge solution.

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