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Flat-Plate Top Discharge Basket Centrifuge for Enclosed Batch Filtration

Place of Origin:China
Brand Name:Peony
Certification:ISO9001&ISO14001,CE
Model Number:PPTD
Minimum Order Quantity:1
Payment Terms:TT
Supply Ability:30 sets/month
Product Details
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perforated basket centrifuge

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bag lifting centrifuge

Model: PPTD Series
Type: Flat-Plate Top Discharge Basket Centrifuge
Application: Crystal, Granule And Powder Filtration
Operation: Batch
Separation Type: Solid-liquid Filtration
Feeding Method: Sealed Top Feeding
Discharge Type: Manual Top Discharge
Filter Medium: Filter Cloth Or Customized Filter Bag
Cake Washing: Optional In-basket Cake Washing
Base Design: Flat-plate Base With Vibration Isolators
MOC: SS304, SS316L Or Customized
Control System: Manual Operation Or PLC And VFD Control
Explosion Proof: Optional
Nitrogen Protection: Optional For Flammable Materials
Product Description
Flat-Plate Top Discharge Basket Centrifuge for Enclosed Batch Filtration
Flat-Plate Top Discharge Basket Centrifuge for Enclosed Batch Filtration 0
Description

The Peony PPTD Flat-Plate Top Discharge Basket Centrifuge is a batch solid-liquid separation machine designed for the filtration, washing, dewatering, and manual top discharge of filterable crystals, granules, powders, and fibrous materials.

The PPTD series uses a flat-plate base with damping vibration isolators instead of a traditional suspended three-leg structure. This design supports easier installation, stable operation, cleaner surrounding conditions, and convenient access for operation and maintenance.

It is suitable for chemical, pharmaceutical, food ingredient, mineral, agrochemical, and specialty material applications where enclosed batch filtration, controlled washing, and manual discharge are acceptable.


Typical Applications
  • Gypsum and salt cake dewatering
  • Mirabilite and inorganic salt separation
  • Potassium chloride crystal filtration
  • Copper sulfate, nickel sulfate, ferric sulfate, and other sulfate salts
  • Borax, soda, acetate, and mineral salt recovery
  • Food salt, monosodium glutamate, food additives, and starch sugar products
  • Vitamin, antibiotic, and pharmaceutical intermediate separation
  • Herbicide and insecticide crystal recovery
  • Dyes, rubber additives, plastic raw materials, soap, grease, and resin filtration
  • Copper, zinc, aluminum, and other mineral fine dewatering
  • Toxic, harmful, flammable, or solvent-containing slurry separation with suitable safety configuration

Enclosed Batch Filtration Solution

Peony provides the batch separation section between crystallization, reaction, slurry preparation, and downstream drying or packaging.

Reactor / Crystallizer / Slurry Tank → Sealed Feed → PPTD Top Discharge Centrifuge → Filtrate Collection / Recovery → Optional Cake Washing → Spin Drying → Manual Top Discharge → Dryer / Screen / Packaging

Peony can provide:

  • PPTD centrifuge selection according to material and batch capacity
  • Filter cloth or filter bag matching based on particle size and filtrate clarity
  • Sealed feed and washing pipe arrangement
  • Closed filtrate collection, recycle, recovery, or treatment connection
  • Polished product-contact surfaces
  • Optional CIP cleaning connection
  • Explosion-proof motor, electrical components, and lighting
  • Nitrogen protection for combustible or solvent-containing materials
  • PLC control, speed adjustment, and safety interlocks
  • Connection to dryers, screens, conveyors, storage bins, and packaging lines

How the Top Discharge Centrifuge Works

1. Sealed Material Feeding

The slurry enters the rotating basket through the feed pipe on the closed casing.

Controlled feeding helps maintain even distribution of material and stable cake formation.

2. Centrifugal Filtration

As the basket rotates, centrifugal force drives the liquid phase through the filter medium and basket perforations.

The filtrate is discharged through the liquid outlet for recycle, recovery, or further treatment.

3. Filter Cake Formation

Solid particles remain inside the basket and form a filter cake on the inner wall.

The filtration rate depends on particle size, slurry concentration, viscosity, filter cloth selection, and cake permeability.

4. Optional Cake Washing and Spin Drying

A compatible wash liquid can be introduced through the washing pipe to reduce residual mother liquor, soluble impurities, or solvent carryover.

The basket then continues rotating to reduce free liquid retained in the cake.

5. Manual Top Discharge

After the programmed cycle is complete, the centrifuge stops and the cover is opened.

The dewatered material is removed manually from the top of the basket for transfer to drying, screening, storage, or packaging.

Flat-Plate Top Discharge Basket Centrifuge for Enclosed Batch Filtration 1


Technical Parameter
Type Basket - Diameter (mm) Basket - Volume (L) Basket - Capacity (kg) Basket - Speed (rpm) Basket - G-force Power (kw) Weight (kg) Dimension (L×W×H) (mm)
PPTD-10 300 5 10 2500 1050 1.1 180 890×600×500
PPTD-25 450 20 25 1900 910 1.5 250 980×650×870
PPTD-50 600 40 50 1500 756 3 800 1300×880×900
PPTD-135 800 100 135 1200 645 5.5 1300 1800×1200×1140
PPTD-135-NA 800 100 135 1500 1008 7.5 1300 1800×1200×1140
PPTD-200 1000 150 200 1000 560 7.5 2000 2050×1500×1220
PPTD-200-NA 1000 150 200 1200 806 11 2000 2050×1500×1220
PPTD-300 1200 250 300 800 431 11 2500 2350×1650×1370

Main Advantages

Enclosed Batch Operation

Feeding, filtration, washing, and dewatering can be carried out under sealed conditions, helping reduce product exposure, vapor release, and surrounding contamination.

Flat-Plate Foundation Design

The flat-plate structure replaces the conventional suspended three-leg arrangement and can simplify installation requirements.

High-viscosity damping vibration isolators help reduce vibration transmitted to the floor and nearby equipment.

Polished Hygienic Construction

The inner and outer basket surfaces can be polished for easier cleaning and improved product-contact conditions.

Stainless-steel fasteners, sealed transmission components, and silicone rubber sealing are available for hygienic process requirements.

Optional In-Basket Cake Washing

A wash pipe can be added to reduce mother liquor, soluble impurities, or residual solvent before downstream drying or packaging.

Suitable for Hazardous Materials

The centrifuge can be configured with explosion-proof motors, frequency control, static-proof belts, sealed construction, and safety protection for toxic, flammable, or harmful materials.


GMP and Safety-Oriented Design Options

For pharmaceutical, food ingredient, fine chemical, or hazardous material applications, we can provide:

  • Polished product-contact surfaces
  • Stainless-steel fasteners and sealed drive section
  • Silicone rubber sealing components
  • CIP cleaning connection
  • Sight glass and explosion-proof lamp
  • Sealed feed, wash, and vent interfaces
  • Explosion-proof electrical components
  • Static-proof V-belt
  • Nitrogen protection for solvent-based or combustible media
  • Safety interlocks for cover opening, overload, overcurrent, and abnormal temperature

What Data Is Needed for Selection?

Please provide the following information for suitable model selection:

  • Material name and product composition
  • Crystal, granule, powder, or fiber size distribution
  • Fine particle content
  • Slurry solids concentration
  • Liquid phase composition and viscosity
  • Operating temperature
  • Required batch capacity
  • Target cake moisture
  • Cake washing requirement
  • Filtrate recycle or recovery arrangement
  • Product-contact material requirement
  • Cleaning or CIP requirement
  • Explosion-proof or nitrogen protection requirement
  • Downstream dryer, screen, conveyor, or packaging arrangement

FAQ

Can the PPTD centrifuge wash the filter cake inside the basket?

Yes. A washing pipe can be added to introduce compatible wash liquid after initial filtration. This can reduce residual mother liquor, soluble impurities, or solvent carryover.

Is the PPTD centrifuge suitable for flammable or solvent-based materials?

Yes. It can be configured with explosion-proof motors, sealed covers, static-proof belts, vapor handling connections, and optional nitrogen protection according to the process safety requirement.

Does the flat-plate design require a concrete foundation?

The flat-plate structure and damping vibration isolators can reduce installation requirements compared with traditional suspended three-leg centrifuges. Final floor loading, anchoring, and installation requirements should still be confirmed according to the equipment model and site conditions.

Can the PPTD centrifuge be used for food or pharmaceutical products?

Yes. Polished product-contact surfaces, stainless-steel fasteners, cleanable internal construction, silicone seals, and optional CIP connections can be configured for food, nutraceutical, and pharmaceutical-related applications.

When should I choose a scraper discharge centrifuge instead?

Choose a scraper discharge centrifuge when automatic cake removal, higher batch throughput, lower manual handling, or more frequent production cycles are required. The PPTD type is more suitable when simple batch filtration and manual top discharge are acceptable.


Contact Peony for Partnership

Peony welcomes distributor and agent cooperation with chemical manufacturers, pharmaceutical intermediate producers, food ingredient companies, salt and mineral processors, agrochemical producers, and industrial separation partners.

We support partners with centrifuge selection, filter medium matching, enclosed feeding design, cake washing arrangement, hygienic configuration, explosion-proof options, nitrogen protection, installation guidance, commissioning support, spare parts, and after-sales service.

Send us your target market, customer type, material information, slurry condition, required batch capacity, washing requirement, target moisture, and downstream handling arrangement. Our engineering team will recommend a suitable PPTD Top Discharge Basket Centrifuge solution and cooperation proposal.

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