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Top Discharge Basket Centrifuge for Crystal and Granule Filtration

Place of Origin:China
Brand Name:Peony
Certification:ISO9001&ISO14001,CE
Model Number:PPTD
Minimum Order Quantity:1
Payment Terms:TT
Supply Ability:50 sets/month
Product Details
Highlight:

perforated basket centrifuge

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bag lifting centrifuge

Model: PPTD Series
Type: Top Discharge Basket Centrifuge
Application: Crystal, Granule And Fiber Dewatering
Operation: Batch
Separation Type: Solid-liquid Filtration
Product Description
Top Discharge Basket Centrifuge for Crystal and Granule Filtration
Top Discharge Basket Centrifuge for Crystal and Granule Filtration 0
Description

The PTDM Three-Column Top Discharge Basket Centrifuge is a batch filtration centrifuge for the separation, washing, and dewatering of filterable crystals, granules, fibers, and mineral fines.

The PTDM series uses a stable three-column support structure and is suitable for chemical, pharmaceutical, food ingredient, light industry, agrochemical, and mineral processing applications where batch operation and manual top discharge are acceptable.


Typical Applications
Industry Typical Materials
Inorganic Salts Salt cake, gypsum, mirabilite, potassium chloride, borax, soda
Sulfate Salts Ferric sulfate, copper sulfate, nickel sulfate
Fine Chemicals Thiamine, dyes, rubber additives, plastic raw materials, resins
Pharmaceutical and Nutraceutical Vitamins, antibiotics, pharmaceutical intermediates
Agrochemicals Herbicides, insecticides, agricultural chemical crystals
Food Ingredients Food additives, food salt, starch sugar products
Mineral Processing Copper, zinc, aluminum and other mineral fines
Light Industry Soap, grease, textile materials, yarn bundles, fiber products

Batch Filtration Solution

Peony provides the batch solid-liquid separation section between crystallization, reaction, slurry preparation, and downstream drying or packaging.

Reactor / Crystallizer / Slurry Tank → Controlled Top Feeding → PPTD Centrifuge → Filtrate Collection → Optional Cake Washing → Spin Drying → Manual Top Discharge → Dryer / Screen / Packaging

Peony can provide:

  • PPTD centrifuge selection according to material and batch capacity
  • Filter cloth, liner bag, or screen selection based on particle size
  • Feed pipe and cake washing pipe configuration
  • Closed filtrate collection for recycle, recovery, or treatment
  • Polished product-contact surfaces
  • Sight glass and explosion-proof lamp options
  • Explosion-proof motor and electrical configuration
  • PLC control and operating safety interlocks
  • Connection to dryers, screens, conveyors, storage bins, and packaging systems

How the Top Discharge Centrifuge Works

1. Top Feeding

The slurry is fed into the rotating basket through the upper feed connection.

The feed rate is controlled to support even product distribution and stable filter cake formation.

2. Centrifugal Filtration

As the basket rotates, centrifugal force pushes the liquid phase through the filter medium.

The filtrate is discharged from the machine and can be collected for recycle, recovery, or further treatment.

3. Filter Cake Formation

The solid phase remains inside the basket and gradually forms a filter cake on the basket wall.

Cake quality depends on particle size, slurry concentration, fines content, liquid viscosity, and filter medium selection.

4. Optional Cake Washing and Spin Drying

A compatible wash liquid can be introduced through the wash pipe to reduce residual mother liquor, soluble impurities, or solvent carryover.

The basket then continues rotating to reduce free liquid in the cake.

5. Manual Top Discharge

After the batch cycle is complete, the centrifuge stops.

The hinged cover is opened and the dewatered material is removed manually from the top of the basket.

Top Discharge Basket Centrifuge for Crystal and Granule Filtration 1


Technical Parameter
Type Basket - Diameter (mm) Basket - Volume (L) Basket - Capacity (kg) Basket - Speed (rpm) Basket - G-force Power (kw) Weight (kg) Dimension (L×W×H) (mm)
PPTD-10 300 5 10 2500 1050 1.1 180 890×600×500
PPTD-25 450 20 25 1900 910 1.5 250 980×650×870
PPTD-50 600 40 50 1500 756 3 800 1300×880×900
PPTD-135 800 100 135 1200 645 5.5 1300 1800×1200×1140
PPTD-135-NA 800 100 135 1500 1008 7.5 1300 1800×1200×1140
PPTD-200 1000 150 200 1000 560 7.5 2000 2050×1500×1220
PPTD-200-NA 1000 150 200 1200 806 11 2000 2050×1500×1220
PPTD-300 1200 250 300 800 431 11 2500 2350×1650×1370

Main Advantages

Stable Three-Column Structure

The PPTD series uses a proven three-column support design with a simple mechanical structure and convenient access for maintenance.

Suitable for Crystals, Granules, and Fibers

It can process many filterable materials, including salt crystals, sulfate salts, food additives, fine chemicals, mineral fines, and textile materials.

Low Product Breakage

The batch filtration process does not use a scraper or continuous screw conveyor inside the basket, helping reduce unnecessary mechanical damage to fragile crystals and granules.

Polished and Cleanable Product-Contact Surfaces

The basket, casing, liner bag area, and other product-contact parts can be polished for easier cleaning and improved hygienic handling.

Optional In-Basket Cake Washing

A wash pipe can be added to reduce residual mother liquor and improve product cleanliness before downstream drying or packaging.


What Data Is Needed for Selection?

To recommend a suitable PPTD Top Discharge Centrifuge, please provide:

  • Product name and material composition
  • Crystal, granule, fiber, or particle size distribution
  • Fines content
  • Slurry solids concentration
  • Liquid phase composition and viscosity
  • Operating temperature
  • Required batch capacity
  • Required final cake moisture
  • Cake washing requirement
  • Required filtrate clarity
  • Filter medium preference, if any
  • Product-contact material requirement
  • Cleaning or sterilization requirement
  • Explosion-proof requirement
  • Downstream dryer, screen, conveyor, or packaging arrangement

FAQ

What materials can the centrifuge process?

It is suitable for filterable crystals, granules, fibers, salts, sulfate products, food additives, chemical intermediates, agrochemical crystals, mineral fines, and selected textile materials.

Can the cake be washed inside the centrifuge?

Yes. A wash pipe can be installed to introduce compatible wash liquid after initial filtration. This helps reduce residual mother liquor, soluble impurities, or process liquid retained in the cake.

Is the centrifuge suitable for pharmaceutical or food applications?

It can be configured with polished product-contact surfaces, cleanable internal construction, suitable seals, and optional sight glass or lighting. Final hygienic requirements should be confirmed during design.

Can the centrifuge be supplied with explosion-proof configuration?

Yes. Explosion-proof motors, electrical components, lamps, and related accessories can be selected for solvent-containing or hazardous-area applications.

When should I choose a Top Discharge centrifuge instead?

Choose a top discharge Centrifuge when automatic unloading, higher batch throughput, reduced labor input, or more frequent production cycles are required. The PPTD type is more suitable when manual top discharge and simpler batch operation are acceptable.


Contact Peony for Partnership

Peony welcomes distributor and agent cooperation with chemical manufacturers, pharmaceutical intermediate producers, food ingredient companies, salt processors, agrochemical suppliers, mineral processing plants, and industrial separation partners.

We support partners with centrifuge selection, filter cloth matching, cake washing design, product-contact material configuration, explosion-proof options, installation guidance, commissioning support, spare parts, and after-sales service.

Send us your material name, particle size, slurry concentration, batch capacity, target moisture, washing requirement, liquid composition, and downstream handling arrangement. Our engineering team will recommend a suitable PTDM Three-Column Top Discharge Basket Centrifuge solution.

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