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Scraper Bottom Discharge Centrifuge for Sodium Bicarbonate Crystal Dewatering

Place of Origin:China
Brand Name:Peony
Certification:ISO
Model Number:PPSBD
Minimum Order Quantity:1 set
Price:USD20000-85000/set FOB Shanghai
Payment Terms:T/T,L/C,Western Union
Supply Ability:100 sets/month
Product Details
Highlight:

Discharge Bag Pulling Centrifuge

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Automatic Dehydrating Basket Centrifuge

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1200 KG Capacity Basket Centrifuge

Application: Sodium Bicarbonate Crystal Dewatering, Crystallizer Slurry Separation, Mother Liquor Removal, Cake Washing, And Automatic Crystal Discharge
Operation: Automatic Batch Operation
MOC: SS304 / SS316L / Duplex Stainless Steel, As Required
Bearing: SKF, NSK, Or Equivalent, As Optional
Discharge Type: Automatic Scraper Bottom Discharge
Keyword: Sodium Bicarbonate Crystal Dewatering Centrifuge
Structure: Vertical
Surface Finish: Standard Industrial Finish Or Polished Product-contact Surface, As Required
Filtrate Handling: Mother Liquor Collection, Recycle, Recovery, Or Treatment Connection
Product Description
Scraper Bottom Discharge Centrifuge for Sodium Bicarbonate Crystal Dewatering

Description

The Scraper Bottom Discharge Centrifuge is designed for batch filtration, cake washing, dewatering, and automatic discharge of filterable sodium bicarbonate crystals.

It is suitable for sodium bicarbonate production, crystallization recovery, purification, and post-treatment duties where the slurry contains sodium bicarbonate crystals, mother liquor, fine particles, dissolved salts, and residual wash liquid. The separation stage must remove mother liquor efficiently, support controlled washing where required, reduce residual liquid before downstream drying, and discharge crystals with limited manual handling.

This centrifuge is suitable for automatic batch production lines where sodium bicarbonate crystals are filterable and can form a stable cake. Final configuration should be confirmed according to crystal size distribution, fines content, mother liquor composition, washing target, target cake moisture, and downstream drying conditions.


Typical Applications
  • Sodium bicarbonate crystal dewatering
  • Sodium bicarbonate crystallizer slurry separation
  • Mother liquor removal after sodium bicarbonate crystallization
  • Sodium bicarbonate cake washing before drying
  • Sodium bicarbonate recovery from crystallization systems
  • Sodium bicarbonate purification after slurry treatment
  • Bicarbonate salt crystal separation
  • Fine crystal recovery from batch production lines
  • Sodium bicarbonate dewatering before screening
  • Crystal transfer to dryer, fluid-bed dryer, or storage system
  • Automatic batch separation for sodium bicarbonate production
  • Product recovery before packaging or bulk storage

Sodium Bicarbonate Crystal Dewatering Solution

Peony provides the solid-liquid separation section between crystallization and downstream drying, screening, storage, or packaging.

Sodium Bicarbonate Crystallizer / Slurry Tank → Controlled Feed → Scraper Bottom Discharge Centrifuge → Mother Liquor Collection / Recycle → Optional Cake Washing → Spin Dewatering → Automatic Scraper Discharge → Dryer / Screen / Storage / Packaging

Peony can provide:

  • Scraper bottom discharge centrifuge selected according to crystal condition and required capacity
  • Filter cloth, wire mesh, or perforated basket selection based on crystal size and fines content
  • Controlled slurry feeding arrangement for even cake formation
  • Optional cake-washing system for mother liquor displacement
  • Filtrate collection, recycle, recovery, or treatment connection
  • Automatic scraper discharge and bottom product collection arrangement
  • Bottom hopper, screw conveyor, belt conveyor, or dryer-feed connection
  • Product-contact material selection according to process chemistry
  • PLC-controlled batch operation with safety interlocks
  • Installation guidance, commissioning support, spare parts, and technical service

How the Scraper Bottom Discharge Centrifuge Works in Sodium Bicarbonate Crystal Dewatering

1. Sodium Bicarbonate Slurry Feeding

Sodium bicarbonate crystal slurry enters the rotating basket through a controlled feed system. The feed rate is adjusted to support even cake buildup and prevent localized overloading.

2. Mother Liquor Filtration

Mother liquor passes through the filter medium and basket perforations before leaving through the filtrate outlet.

3. Crystal Retention

Sodium bicarbonate crystals remain inside the basket while the liquid phase is discharged.

4. Filter Cake Formation

As feeding continues, retained crystals gradually form a stable filter cake on the inner basket wall.

5. Optional Cake Washing

Compatible wash liquid can be introduced to reduce residual mother liquor, soluble impurities, or unwanted process residues retained between crystals.

Wash-liquid volume, temperature, and washing sequence should be controlled according to the required purity target and acceptable product loss.

6. Final Spin Dewatering

The basket continues rotating to reduce free liquid retained in the sodium bicarbonate crystal cake.

7. Scraper Cake Removal

After the programmed dewatering cycle is complete, the scraper mechanism removes the dewatered cake from the basket wall.

8. Bottom Product Discharge

The dewatered sodium bicarbonate crystals are discharged through the bottom outlet and transferred to a dryer, screen, conveyor, storage hopper, or packaging system.


Technical Parameter
Model Diameter Volume Capacity Speed G-force Power Weight Dimension
PPSBD-140 800 mm 100 L 140 kg 1500 rpm 1008 11 kW 3000 kg 1800 × 1200 × 1670 mm
PPSBD-200 1000 mm 150 L 200 kg 1200 rpm 806 15 kW 4000 kg 2050 × 1500 × 2000 mm
PPSBD-200 1000 mm 150 L 200 kg 1200 rpm 567 15 kW 4000 kg 2050 × 1500 × 2000 mm
PPSBD-400 1250 mm 280 L 400 kg 900 rpm 567 18.5 kW 5000 kg 2350 × 1650 × 2450 mm
PPSBD-540 1250 mm 400 L 540 kg 1000 rpm 700 22 kW 5000 kg 2350 × 1650 × 2920 mm
PPSBD-540 1250 mm 400 L 540 kg 1000 rpm 700 22 kW 5500 kg 2400 × 1700 × 2920 mm
PPSBD-1200 1600 mm 900 L 1200 kg 850 rpm 647 37 kW 8500 kg 3000 × 2200 × 3300 mm

Main Advantages in Sodium Bicarbonate Crystal Dewatering

Automatic Crystal Cake Discharge

The scraper removes the dewatered sodium bicarbonate cake through the bottom outlet after each batch cycle, reducing manual unloading and supporting more consistent production.

Stable Filtration for Crystal Slurry

The basket filtration design retains filterable sodium bicarbonate crystals while allowing mother liquor to pass through, supporting stable cake formation and clearer filtrate.

Controlled Mother Liquor Displacement

Optional in-basket washing helps reduce residual mother liquor and soluble impurities retained between crystals before final dewatering.

Lower Moisture Before Drying

Final spin dewatering reduces free liquid in the sodium bicarbonate cake, helping reduce the moisture load entering the downstream dryer.

Suitable for Automatic Batch Crystallization Lines

The centrifuge can operate after a crystallizer or slurry tank and connect directly with a hopper, screw conveyor, dryer feed system, screen, or storage section.


What Data Is Needed for Selection?

Please provide:

  • Sodium bicarbonate product grade
  • Crystal size range and fines content
  • Crystal bulk density
  • Slurry solids concentration
  • Mother liquor composition
  • Feed temperature and slurry viscosity
  • Required production capacity
  • Target cake moisture
  • Required filtrate clarity
  • Cake washing requirement
  • Product purity target
  • Wash-liquid type and temperature
  • Corrosion condition
  • Required product-contact material
  • Downstream dryer, screen, conveyor, storage, or packaging arrangement
  • Electrical or explosion-proof requirement, if applicable

FAQ

Is a scraper bottom discharge centrifuge suitable for sodium bicarbonate crystal dewatering?

Yes, provided the sodium bicarbonate crystals are filterable and can form a stable cake in the basket. Final selection depends on crystal size, fines content, slurry concentration, mother liquor composition, and required capacity.

Can sodium bicarbonate crystals be washed inside the centrifuge?

Yes. An optional in-basket washing system can be configured to reduce residual mother liquor and soluble impurities before final spin dewatering.

Can the mother liquor be recycled?

Yes. The filtrate can be returned to the crystallization loop, routed to recovery, or sent for further treatment depending on the overall process design.

Is the discharge automatic?

Yes. The scraper removes the dewatered crystal cake and discharges it through the bottom outlet after the separation cycle.

Can the centrifuge connect directly to a dryer?

Yes. The bottom discharge can be connected to a screw conveyor, belt conveyor, hopper, dryer-feed system, screening equipment, storage bin, or packaging line.


Contact Peony for Partnership

Peony welcomes distributor and agent cooperation with sodium bicarbonate producers, soda ash and bicarbonate processing companies, crystallization equipment suppliers, chemical engineering contractors, evaporation system integrators, and industrial separation partners.

We support centrifuge selection, filter media matching, cake washing design, mother liquor recycle connection, automatic scraper discharge configuration, downstream dryer or conveyor integration, installation guidance, commissioning support, spare parts, and technical service.

Send us your sodium bicarbonate crystal size, slurry solids concentration, mother liquor composition, required capacity, target cake moisture, washing requirement, corrosion condition, and downstream handling arrangement.

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