Discharge Bag Pulling Centrifuge
,Automatic Dehydrating Basket Centrifuge
,1200 KG Capacity Basket Centrifuge
The Scraper Bottom Discharge Centrifuge is designed for batch filtration, cake washing, dewatering, and automatic discharge of filterable sodium bicarbonate crystals.
It is suitable for sodium bicarbonate production, crystallization recovery, purification, and post-treatment duties where the slurry contains sodium bicarbonate crystals, mother liquor, fine particles, dissolved salts, and residual wash liquid. The separation stage must remove mother liquor efficiently, support controlled washing where required, reduce residual liquid before downstream drying, and discharge crystals with limited manual handling.
This centrifuge is suitable for automatic batch production lines where sodium bicarbonate crystals are filterable and can form a stable cake. Final configuration should be confirmed according to crystal size distribution, fines content, mother liquor composition, washing target, target cake moisture, and downstream drying conditions.
- Sodium bicarbonate crystal dewatering
- Sodium bicarbonate crystallizer slurry separation
- Mother liquor removal after sodium bicarbonate crystallization
- Sodium bicarbonate cake washing before drying
- Sodium bicarbonate recovery from crystallization systems
- Sodium bicarbonate purification after slurry treatment
- Bicarbonate salt crystal separation
- Fine crystal recovery from batch production lines
- Sodium bicarbonate dewatering before screening
- Crystal transfer to dryer, fluid-bed dryer, or storage system
- Automatic batch separation for sodium bicarbonate production
- Product recovery before packaging or bulk storage
Peony provides the solid-liquid separation section between crystallization and downstream drying, screening, storage, or packaging.
Sodium Bicarbonate Crystallizer / Slurry Tank → Controlled Feed → Scraper Bottom Discharge Centrifuge → Mother Liquor Collection / Recycle → Optional Cake Washing → Spin Dewatering → Automatic Scraper Discharge → Dryer / Screen / Storage / Packaging
Peony can provide:
- Scraper bottom discharge centrifuge selected according to crystal condition and required capacity
- Filter cloth, wire mesh, or perforated basket selection based on crystal size and fines content
- Controlled slurry feeding arrangement for even cake formation
- Optional cake-washing system for mother liquor displacement
- Filtrate collection, recycle, recovery, or treatment connection
- Automatic scraper discharge and bottom product collection arrangement
- Bottom hopper, screw conveyor, belt conveyor, or dryer-feed connection
- Product-contact material selection according to process chemistry
- PLC-controlled batch operation with safety interlocks
- Installation guidance, commissioning support, spare parts, and technical service
1. Sodium Bicarbonate Slurry Feeding
Sodium bicarbonate crystal slurry enters the rotating basket through a controlled feed system. The feed rate is adjusted to support even cake buildup and prevent localized overloading.
2. Mother Liquor Filtration
Mother liquor passes through the filter medium and basket perforations before leaving through the filtrate outlet.
3. Crystal Retention
Sodium bicarbonate crystals remain inside the basket while the liquid phase is discharged.
4. Filter Cake Formation
As feeding continues, retained crystals gradually form a stable filter cake on the inner basket wall.
5. Optional Cake Washing
Compatible wash liquid can be introduced to reduce residual mother liquor, soluble impurities, or unwanted process residues retained between crystals.
Wash-liquid volume, temperature, and washing sequence should be controlled according to the required purity target and acceptable product loss.
6. Final Spin Dewatering
The basket continues rotating to reduce free liquid retained in the sodium bicarbonate crystal cake.
7. Scraper Cake Removal
After the programmed dewatering cycle is complete, the scraper mechanism removes the dewatered cake from the basket wall.
8. Bottom Product Discharge
The dewatered sodium bicarbonate crystals are discharged through the bottom outlet and transferred to a dryer, screen, conveyor, storage hopper, or packaging system.
| Model | Diameter | Volume | Capacity | Speed | G-force | Power | Weight | Dimension |
|---|---|---|---|---|---|---|---|---|
| PPSBD-140 | 800 mm | 100 L | 140 kg | 1500 rpm | 1008 | 11 kW | 3000 kg | 1800 × 1200 × 1670 mm |
| PPSBD-200 | 1000 mm | 150 L | 200 kg | 1200 rpm | 806 | 15 kW | 4000 kg | 2050 × 1500 × 2000 mm |
| PPSBD-200 | 1000 mm | 150 L | 200 kg | 1200 rpm | 567 | 15 kW | 4000 kg | 2050 × 1500 × 2000 mm |
| PPSBD-400 | 1250 mm | 280 L | 400 kg | 900 rpm | 567 | 18.5 kW | 5000 kg | 2350 × 1650 × 2450 mm |
| PPSBD-540 | 1250 mm | 400 L | 540 kg | 1000 rpm | 700 | 22 kW | 5000 kg | 2350 × 1650 × 2920 mm |
| PPSBD-540 | 1250 mm | 400 L | 540 kg | 1000 rpm | 700 | 22 kW | 5500 kg | 2400 × 1700 × 2920 mm |
| PPSBD-1200 | 1600 mm | 900 L | 1200 kg | 850 rpm | 647 | 37 kW | 8500 kg | 3000 × 2200 × 3300 mm |
Automatic Crystal Cake Discharge
The scraper removes the dewatered sodium bicarbonate cake through the bottom outlet after each batch cycle, reducing manual unloading and supporting more consistent production.
Stable Filtration for Crystal Slurry
The basket filtration design retains filterable sodium bicarbonate crystals while allowing mother liquor to pass through, supporting stable cake formation and clearer filtrate.
Controlled Mother Liquor Displacement
Optional in-basket washing helps reduce residual mother liquor and soluble impurities retained between crystals before final dewatering.
Lower Moisture Before Drying
Final spin dewatering reduces free liquid in the sodium bicarbonate cake, helping reduce the moisture load entering the downstream dryer.
Suitable for Automatic Batch Crystallization Lines
The centrifuge can operate after a crystallizer or slurry tank and connect directly with a hopper, screw conveyor, dryer feed system, screen, or storage section.
Please provide:
- Sodium bicarbonate product grade
- Crystal size range and fines content
- Crystal bulk density
- Slurry solids concentration
- Mother liquor composition
- Feed temperature and slurry viscosity
- Required production capacity
- Target cake moisture
- Required filtrate clarity
- Cake washing requirement
- Product purity target
- Wash-liquid type and temperature
- Corrosion condition
- Required product-contact material
- Downstream dryer, screen, conveyor, storage, or packaging arrangement
- Electrical or explosion-proof requirement, if applicable
Is a scraper bottom discharge centrifuge suitable for sodium bicarbonate crystal dewatering?
Yes, provided the sodium bicarbonate crystals are filterable and can form a stable cake in the basket. Final selection depends on crystal size, fines content, slurry concentration, mother liquor composition, and required capacity.
Can sodium bicarbonate crystals be washed inside the centrifuge?
Yes. An optional in-basket washing system can be configured to reduce residual mother liquor and soluble impurities before final spin dewatering.
Can the mother liquor be recycled?
Yes. The filtrate can be returned to the crystallization loop, routed to recovery, or sent for further treatment depending on the overall process design.
Is the discharge automatic?
Yes. The scraper removes the dewatered crystal cake and discharges it through the bottom outlet after the separation cycle.
Can the centrifuge connect directly to a dryer?
Yes. The bottom discharge can be connected to a screw conveyor, belt conveyor, hopper, dryer-feed system, screening equipment, storage bin, or packaging line.
Peony welcomes distributor and agent cooperation with sodium bicarbonate producers, soda ash and bicarbonate processing companies, crystallization equipment suppliers, chemical engineering contractors, evaporation system integrators, and industrial separation partners.
We support centrifuge selection, filter media matching, cake washing design, mother liquor recycle connection, automatic scraper discharge configuration, downstream dryer or conveyor integration, installation guidance, commissioning support, spare parts, and technical service.
Send us your sodium bicarbonate crystal size, slurry solids concentration, mother liquor composition, required capacity, target cake moisture, washing requirement, corrosion condition, and downstream handling arrangement.
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