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Scraper Bottom Discharge Centrifuge for Carbonate Precipitation Separation

Place of Origin:China
Brand Name:Peony
Certification:ISO
Model Number:PPSBD
Minimum Order Quantity:1 set
Price:USD20000-85000/set FOB Shanghai
Payment Terms:T/T,L/C,Western Union
Supply Ability:100 sets/month
Product Details
Highlight:

Direct linked disk stack centrifuge

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Direct linked disc stack centrifuge

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720KG disc stack separator

Application: Food, Chemistry, Pharmacy, Light Industry, Etc
Operation: Batch
MOC: SS
Bearing: SKF, NSK As Optional
Discharge Type: Peeler Bottom Discharge
Product Name: Scraper Bottom Discharge Centrifuge For Carbonate Precipitation Separation
Keyword: Disc Stack Large Capacity Centrifugal
Product Description
Scraper Bottom Discharge Centrifuge for Carbonate Precipitation Separation
Scraper Bottom Discharge Centrifuge for Carbonate Precipitation Separation 0
Description

The Scraper Bottom Discharge Centrifuge is specifically designed for the solid-liquid separation of carbonate precipitates generated during chemical reaction, crystallization, and purification processes. It is widely used in lithium carbonate production, calcium carbonate manufacturing, sodium carbonate recovery, magnesium carbonate processing, and various inorganic salt precipitation systems.

The centrifuge automatically completes feeding, filtration, cake washing, dewatering, scraping, and discharge within a controlled operating cycle. It is particularly suitable for carbonate slurries with high solids concentration, large crystal volume, and strict product purity requirements.

Compared with conventional filtration systems, the scraper discharge design provides higher production efficiency, lower labor requirements, improved crystal recovery, and more consistent product quality.


Typical Carbonate Applications
  • Lithium carbonate production
  • Calcium carbonate (PCC) manufacturing
  • Sodium carbonate recovery systems
  • Magnesium carbonate processing
  • Barium carbonate production
  • Strontium carbonate manufacturing
  • Carbonate precipitation in wastewater treatment
  • Salt lake lithium extraction projects
  • Chemical precipitation processes
  • Inorganic salt production lines

Why Choose Scraper Bottom Discharge Centrifuge for Carbonate Separation

Carbonate precipitation processes generate large quantities of fine or medium-sized crystals that must be separated efficiently from reaction liquor.

Common challenges include:

  • Incomplete crystal recovery
  • High mother liquor carryover
  • Product purity fluctuations
  • Fine particle loss
  • Large slurry flow variations
  • Continuous production requirements
  • Scaling and crystal buildup inside equipment

The Scraper Bottom Discharge Centrifuge provides efficient solid-liquid separation and reliable crystal recovery while maintaining stable product quality and production throughput.


Carbonate Separation Solution

Peony provides not only centrifuge equipment but also complete carbonate separation support.

Process Evaluation

Our engineers evaluate:

  • Carbonate crystal characteristics
  • Particle size distribution
  • Crystal morphology
  • Slurry concentration
  • Mother liquor properties
  • Target moisture requirement
  • Washing and purity requirements

Equipment Selection

We help customers select:

  • Basket diameter and capacity
  • Filter media configuration
  • Construction material
  • Washing system
  • PLC automation level
  • Explosion-proof configuration

How the Scraper Bottom Discharge Centrifuge Works in Carbonate Separation

The carbonate slurry enters the rotating basket lined with filter media.

Under centrifugal force:

  1. Mother liquor passes through the filter medium.
  2. Carbonate crystals are retained inside the basket.
  3. Optional wash liquid is sprayed onto the crystal cake.
  4. High-speed rotation removes residual moisture.
  5. The scraper automatically removes the cake.
  6. The separated crystals are discharged through the bottom outlet.

The entire process is automatically controlled through PLC operation, ensuring stable and repeatable separation performance.

Scraper Bottom Discharge Centrifuge for Carbonate Precipitation Separation 1


Technical Parameter
Model Diameter Volume Capacity Speed G-force Power Weight Dimension
PPSBD-140 800 mm 100 L 140 kg 1500 rpm 1008 11 kW 3000 kg 1800 × 1200 × 1670 mm
PPSBD-200 1000 mm 150 L 200 kg 1200 rpm 806 15 kW 4000 kg 2050 × 1500 × 2000 mm
PPSBD-200 1000 mm 150 L 200 kg 1200 rpm 567 15 kW 4000 kg 2050 × 1500 × 2000 mm
PPSBD-400 1250 mm 280 L 400 kg 900 rpm 567 18.5 kW 5000 kg 2350 × 1650 × 2450 mm
PPSBD-540 1250 mm 400 L 540 kg 1000 rpm 700 22 kW 5000 kg 2350 × 1650 × 2920 mm
PPSBD-540 1250 mm 400 L 540 kg 1000 rpm 700 22 kW 5500 kg 2400 × 1700 × 2920 mm
PPSBD-1200 1600 mm 900 L 1200 kg 850 rpm 647 37 kW 8500 kg 3000 × 2200 × 3300 mm

Main Advantages in Carbonate Separation

High Crystal Recovery

The centrifuge efficiently captures precipitated carbonate crystals and minimizes product loss in the mother liquor.

Low Mother Liquor Carryover

Effective filtration reduces liquid retention inside the cake, helping improve downstream drying efficiency and product purity.

Suitable for High Throughput Production

Large basket volume and automatic discharge allow continuous handling of high precipitation rates from industrial reactors.

Integrated Crystal Washing

Optional cake washing removes soluble impurities and improves final carbonate purity.

Stable Continuous Operation

Designed for long production campaigns with minimal operator intervention.

Automatic Product Discharge

The scraper mechanism automatically removes crystal cake and prepares the basket for the next cycle.

Flexible Material Selection

Available in SS304, SS316L, Duplex Stainless Steel, Titanium, and other corrosion-resistant materials depending on process chemistry.


What Data Is Needed for Selection?

To recommend a suitable centrifuge solution, please provide:

  • Carbonate product type
  • Production capacity (t/h)
  • Slurry flow rate
  • Solids concentration
  • Crystal particle size
  • Crystal morphology
  • Mother liquor composition
  • Washing requirement
  • Purity requirement
  • Operating temperature
  • Corrosion conditions
  • Automation requirements

FAQ

Why is a scraper centrifuge suitable for carbonate precipitation processes?

Carbonate precipitation typically produces filterable crystal solids that require efficient recovery and washing. The scraper centrifuge combines high separation efficiency with automatic cake discharge, making it suitable for industrial carbonate production.

Can the centrifuge improve carbonate purity?

Yes. Integrated cake washing systems can remove residual mother liquor and dissolved impurities, significantly improving final product purity.

Is it suitable for lithium carbonate production?

Yes. Scraper bottom discharge centrifuges are commonly used in lithium carbonate crystallization and precipitation processes where crystal recovery and purity are critical.

Can it handle fine carbonate crystals?

Yes. Filter media and basket configurations can be customized according to crystal size distribution and filtration characteristics.

Can the system be integrated into a continuous precipitation plant?

Yes. The centrifuge can be integrated with reactors, crystallizers, thickening systems, dryers, and packaging equipment as part of a complete carbonate production line.


Contact Peony for Partnership

Peony welcomes distributors, agents, EPC contractors, engineering companies, and industrial partners involved in lithium refining, carbonate production, crystallization systems, inorganic salt manufacturing, and solid-liquid separation projects.

We provide equipment selection support, process consultation, application engineering, spare parts supply, technical training, commissioning service, and after-sales support to help partners expand their local markets.

Send us your carbonate type, crystal characteristics, production capacity, moisture target, and process requirements. Our engineering team will recommend the most suitable centrifuge solution for your project.

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