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Industrial Decanter Centrifuge for ZLD Pretreatment

Place of Origin:China
Brand Name:Peony
Certification:ISO
Model Number:PDC
Minimum Order Quantity:1 set
Price:USD20000-138000/SET FOB Shanghai
Payment Terms:TT,.LC,Western Union
Supply Ability:60 sets per month
Product Details
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Product Name: Industrial Decanter Centrifuge
Application: ZLD Pretreatment
Separation: Solid / Liquid 2-Phase
Feed Type: High-Salinity Wastewater / RO Concentrate / Precipitated Sludge
Capacity: Depends On Feed Condition
Operation: Automatic Continuous
MOC: SS316L / Duplex Steel / Titanium Optional
Drive System: Dual Motor
Control System: PLC + Dual VFD
Differential Speed: Adjustable
Wear Protection: Carbide / Ceramic Optional
Flocculant Dosing: Optional
Downstream Process: RO / MEE / MVR / Crystallizer
Product Description
Industrial Decanter Centrifuge for ZLD Pretreatment
Industrial Decanter Centrifuge for ZLD Pretreatment 0
Description

The Industrial Decanter Centrifuge for ZLD Pretreatment continuously removes suspended solids, precipitated salts, metal hydroxides, and dense sludge before evaporation, crystallization, or membrane concentration.

It helps protect downstream MEE, MVR, crystallizers, heat exchangers, and RO systems from blockage, scaling, erosion, and unstable operation.


Typical Applications
  • High-salinity wastewater pretreatment
  • RO concentrate solids removal
  • Chemical precipitation sludge separation
  • Metal hydroxide sludge dewatering
  • Brine clarification before evaporation
  • Crystallizer mother-liquor treatment
  • Salt-slurry thickening
  • Pretreatment before MEE or MVR systems

ZLD Pretreatment Challenges

High Suspended-Solids Load

Fine minerals, precipitated salts, metal hydroxides, and process residues may enter the evaporation system.

Effective solids removal reduces blockage and sediment accumulation.

Scaling and Crystallization

Cooling or concentration may cause calcium salts, silica, sulfates, or other compounds to precipitate.

Stable temperature and controlled feeding help limit deposits.

Variable Feed Composition

Solids concentration, particle size, pH, salinity, and temperature may change during production.

Adjustable bowl speed and differential speed support stable operation.

Corrosive High-Salinity Liquids

Chlorides, sulfates, acids, and alkalis can accelerate corrosion.

SS316L, duplex steel, titanium, or special alloys may be selected.

Dissolved Salt Content

The centrifuge removes suspended and precipitated solids but does not remove dissolved salts.

Evaporation, crystallization, or membrane treatment is still required for ZLD.


ZLD Pretreatment Solution

Peony provides continuous solid-liquid separation solutions for brine clarification, sludge dewatering, and downstream equipment protection.

High-Salinity Wastewater
→ Screening / Equalization
→ Optional Chemical Precipitation or Flocculation
→ Decanter Centrifuge
→ Clarified Brine + Dewatered Solids

Clarified Brine → RO / MEE / MVR / Crystallizer
Dewatered Solids → Recovery / Filter Press / Disposal

Peony Can Provide

  • Wastewater testing and centrifuge selection
  • Equalization tank and controlled feed pump
  • Optional chemical and flocculant dosing
  • Adjustable bowl and differential speed
  • Corrosion- and wear-resistant configuration
  • Automatic flushing system
  • PLC and VFD control
  • Integration with evaporation and crystallization systems

How the Decanter Centrifuge Works

1. Conditioned Feed

Conditioned high-salinity wastewater enters the rotating bowl.

2. Solids Sedimentation

Dense particles and precipitated salts move toward the bowl wall.

3. Liquid Clarification

Clarified brine remains closer to the bowl center.

4. Solids Conveying

The screw conveyor transports settled solids toward the conical end.

5. Continuous Discharge

Clarified brine and dewatered solids discharge separately.

Industrial Decanter Centrifuge for ZLD Pretreatment 1


Technical Parameter
Model Diameter (mm) Length (mm) Length-to-diameter rate G force Max solid discharge (m³/h) Weight (kg) Dimension (L*W*H) (mm)
PDC-10 250 1000 4 4080 0.4 1000 2410*800*1080
PDC-12 4200 1350 4 3500 0.6 1200 2610*800*1080
PDC-12 4200 1350 4.5 3180 1.2 1800 3495*840*1180
PDC-18 4000 1600 4.5 3180 1.2 3200 3497*1020*1385
PDC-18 450 2150 4 2500 2 3800 4447*1080*1385
PDC-20 400 2250 4.5 2500 3.5 4000 4580*1140*1470
PDC-21 530 2280 4.3 2500 5 5000 4924*1170*1540
PDC-26 655 2800 4.3 2270 8 7000 4300*1900*1350

Main Advantages

Protects Evaporation Equipment

Removes suspended solids before MEE, MVR, heat exchangers, and crystallizers to reduce blockage and erosion.

Reduces Scaling Risk

Separates precipitated salts and metal hydroxides before they accumulate on downstream heat-transfer surfaces.

Continuous Sludge Dewatering

Continuously concentrates solids without the batch cycles of conventional filter presses.

Improves Brine Stability

Produces a more consistent liquid feed for membrane concentration, evaporation, and crystallization.

Corrosion-Resistant Configuration

Materials and seals can be selected according to salinity, pH, chloride content, and operating temperature.


What Data Is Needed for Selection?

Please provide:

  • Flow rate and temperature
  • TDS and suspended-solids content
  • Particle size and density
  • pH and chemical composition
  • Target solids concentration
  • Downstream ZLD process

FAQ

Can the centrifuge remove dissolved salts?

No. It removes suspended and precipitated solids. Dissolved salts require RO, evaporation, or crystallization.

Can it treat RO concentrate directly?

Yes, when the concentrate contains suspended solids or precipitated salts. Clear concentrate may not require centrifugation.

Is flocculant dosing always required?

No. It is mainly used when ultrafine particles settle poorly or higher liquid clarity is required.

Can it prevent evaporator scaling completely?

No. It reduces the solids load and scaling risk, but water chemistry and evaporator design must also be controlled.

Which material is suitable for high-chloride brine?

SS316L, duplex steel, titanium, or special alloys may be selected according to chloride level, pH, and temperature.


Contact Peony for Partnership

Peony welcomes cooperation with ZLD engineering companies, chemical plants, mining and metallurgical projects, high-salinity wastewater contractors, evaporation-system suppliers, distributors, and regional agents.

Send us your wastewater composition, TDS, suspended-solids content, temperature, capacity, corrosion conditions, and downstream ZLD process. Our engineering team will recommend a suitable ZLD pretreatment centrifuge solution.

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