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ZHANGJIAGANG CITY PEONY MACHINERY CO.,LTD 86-512-56998960 peony@peonyfns.com
Automatic Vertical Disc Stack Centrifuges Separator

Automatic Vertical Disc Stack Centrifuges Separator

  • High Light

    disc stack centrifuge

    ,

    disk stack centrifuge

  • Advantages
    Automatic Piston Type Slag Removal,Modular Design
  • Oil Types
    Fuel Oil,lubrication Oil
  • Discharging Type
    Full Discharging
  • Motor Power(kW)
    4(380V/50Hz/3P)
  • Place of Origin
    China
  • Brand Name
    Peony
  • Certification
    CCS
  • Model Number
    PDSD3000F-B1215Z
  • Minimum Order Quantity
    1
  • Packaging Details
    Standard export packing
  • Delivery Time
    45days
  • Payment Terms
    TT,.LC
  • Supply Ability
    100sets per month

Automatic Vertical Disc Stack Centrifuges Separator

 

Automatic Vertical Mineral Fuel Oil Disc Stack Centrifuges Separator 4KW

 

 

Descriptions

Model PDSD3000F-B1215Z separator is mainly used to remove water and mechanical impurities from fuel oil, lubricating oil and other mineral oil in marine diesel engine unit and land-used diesel generator unit of power station so as to reduce wear of the diesel engine and other machine, and prolong engine life.

The model is also used to separate two unsolvable liquids with different specific gravity or remove small amount of solid particle from liquid.

The machine adopts automatic control, it has the advantages of high efficiency, low oil consumption, convenient operation and economic maintenance cost.  

The clear oil and dirty water are pumped out by centripetal pump, the sludge is discharged automatically and fully.

The machine is one kind of rotary machine with high speed, After accurate dynamic balancing, it can run for long time with low vibration, safety and security.                                   

The design, product and acceptance are conformed to the standard of GB/T5745 “Marine Disc Separator”.       

 

Advantages:

  •  Automatic piston type slag removal
  • Modular design
  •  Automatic operation

 

Automatic Control System:

Automatic Vertical Disc Stack Centrifuges Separator 0

 

Water Control: Automatic control unlocking water, sealing water and water-seal/water switching.

Pneumatic Control: Filter and adjust compressed air, control three-way changeover pneumatic valve.

Temperature Control: Automatic control the temperature of the oil line, also control separately or with 

                                      electric control cabinet at the same time.

Buzzer Control: Monitor oil temperature, pressure, over loading, non-discharging and leaking, and offer 

a group of passive contactor stretching out to control panel.

 

 

Condition for mineral oil separation and actual capacity (refer to the chart)

 

 

oil types

fuel oil

lubrication oil

 

fuel oil

 

heavy fuel oil

SAE30,40

detergence 

oil

steam

 turbine oil

 

kinematical viscosity

(mm2/s)

1.9-5.5

5.5-24

120

180

380

100-120

61.2-74.8

40℃

50℃

40℃

40℃

density/(kg/m3)(20℃)

<900

900-991

880-900

<900

 

separating 

temperature

(℃)

normal temperature

40-60best

90-98

80-95

recommended 

capacity

(l/h)

3600

3000

1650-1800

1350-1500

1050-1200

1500-1800

750-900

2400-2550

If you have special requirement, Please connect with us.

 

Main Technical Specification

 

Discharging type

full discharging

motor power(kW)

4(380V/50Hz/3P)

N.W(kg)

512

Dimension(L×W×H)

 

1510*1100*1700

 

Rated capacity(L/h)

Diesel recommended processing

3000

SAE30/40 Lubricating oil is recommended

 

1500

 

180 CST fuel oil 

recommended processing

 

1500

 

The Whole Unit Consists of:

1. Separator   2. Screw pump   3.Electric control box  4. Steam heater  5. Temperature adjusting valve

6. High temperature ball valve  7. Steam trap  8. Temperature sensor  9. Pneumatic Three-way valve     

10. Stop-check valve     11. Oil filter     12. Vacuum gauge     13. Pressure gauge 

14. Air pressure reducing valve 15. 3/2 Solenoid valve  16. Ball valve  17. Brass filter ball valve  

18. Water pressure reducing valve        19. 2/2 Solenoid valve  20. 2/2 Solenoid valve 

21. Pressure switch   22.Skid

 

Technical analysis:

Peony's Disc separator technology comparison with foreign companies

 

No.

Technical Content

Peony’s Marine

 Disc Separator

 Oversea famous

 brand Disc

Separator

    1

The performance

 index of material

Viscidity(380 ~700 cSt/50℃)

density(1010kg/m3)

Viscidity(380 ~700 cSt/50℃)

density(1010kg/m3)

    2

Capacity

1500~8000L/h

1500~8000L/h

    3

System integration

Standardized, modular

Standardized, modular

    4

The transmission

 system

High-speed flat belt

 + friction coupling

High-speed flat belt 

+ friction coupling

    5

Drum structure

"No gravity ring"

+ full hydraulic 

discharge mode

"No gravity ring"

+ full hydraulic

 discharge mode

 

 

    6

 

 

Full automatic 

control level

Fulfill online detection,

real-time monitoring,

intelligent feedback control

Meet the requirements 

of ship with unmanned 

engine room

Fulfill online detection,

real-time monitoring,

intelligent feedback control

Meet the requirements 

of ship with unmanned 

engine room

    

 

    7

Moisture sensors

 

capacitance(the same as

Westfalia)

 

    capacitance

 

    8

Design of calculation method

Finite element analysis

(Structure design and 

the internal flow field 

analysis of drum)

Finite element analysis

(Structure design and 

the internal flow field 

analysis of drum)

 

    9

Drum material

DSS, Special stainless steel

DSS, Special stainless steel

    10

  

       Belt 

  

     Super seamless ring belt

 

Super seamless ring belt

 

 

Cost Analysis :

  

Compared selling price and maintenance cost with , Westfalia

            and other domestic manufacturers

Automatic Vertical Disc Stack Centrifuges Separator 1

 

Value Analysis:

  • According to the requirements of each classification society, all modules are equipped with oil leak 

         alarm and high temperature alarm.

  • Oil.hydraulic,pneumatic control part adopts the Brand Baode (Germany).
  • Heater adopts brand SWEP (Germany).
  • Pressure control adopts Korean products or  products
  • Screw pump is used instead of gear pump.
  • All equipped with automatic temperature control device (Made by the RTK production in Germany or

          made in China)

  • The main electrical components of standard electrical control box are produced by Schneider 

          company while PLC is produced by Siemens or Mitsubishi.

  • The complete sets referred above are all Peony’s production of automatic Standard Controls and

           we certainly can modify the configuration list according to customers’ specified requirements.

 

Guarantee:

Peony has advantages in price, service and quality.We have Military Product Quality System Certification, CE certificate,Quality System Certification,many professional equipments and advanced designs.

Automatic Vertical Disc Stack Centrifuges Separator 2

 

 

Principle and structure

Disc separator is vertical centrifuge. The drum is installed on the upper side of the vertical shaft. Driven by the motor, it will rotate at a high speed through the gearing. Inside the drum there is a group of dish parts overlaying each other – disc. There is very small gap between the disc. Suspension (or emulsion) is fed into the drum through the inlet in the middle of the drum. When the suspension (or emulsion) flows through the gap between the disc, under the action of the centrifuge, the solid particles (or droplets) go down to the disc in the formation of sediment (or liquid layer). Along the disc surface, the sediment slides out of the disc and accumulates at the part with the largest diameter inside the drum. After the separation, the liquid is discharge out of the drum from the drain outlet. The role of the disc is to reduce the sediment distance of solid particles (or droplets) and enlarge the sediment area of the drum. With the disc inside the drum, the capacity of the separator is improved greatly. The solid gathering inside the drum is manually removed by taking apart the drum after power off, or discharges from the drum through the slag-off part with the separator power on.

 

Overviews:

 

Automatic Vertical Disc Stack Centrifuges Separator 3

Automatic Vertical Disc Stack Centrifuges Separator 4

 

Packing:

Automatic Vertical Disc Stack Centrifuges Separator 5