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4000LPH Ship Oil Separator Modular System , High Speed Disc Stack Centrifuges

4000LPH Ship Oil Separator Modular System , High Speed Disc Stack Centrifuges

  • High Light

    disc stack centrifuge

    ,

    disk stack centrifuge

  • Unit Consists
    Separator,Screw Pump,Electric Control Box,Steam Heater
  • Discharging Type
    Full Discharging
  • Motor Power
    5.5(380V/50Hz/3P) Kw
  • Dimension L × W × H (mm)
    1095 × 792 × 1247
  • After-sales Service Provided
    Engineers Available To Service Machinery Overseas
  • Warranty
    12 Months
  • Bearing
    SKF
  • Phase
    3 Phase
  • Application
    Ship Oil Separator
  • Operation
    Easy And Convenient
  • Place of Origin
    China
  • Brand Name
    Peony
  • Certification
    CCS
  • Model Number
    PDSD4000-1315Z
  • Minimum Order Quantity
    1
  • Packaging Details
    Standard export packing
  • Delivery Time
    45days
  • Payment Terms
    TT,.LC
  • Supply Ability
    100sets per month

4000LPH Ship Oil Separator Modular System , High Speed Disc Stack Centrifuges

4000LPH Ship Oil Separator Modular System , High Speed Disc Stack Centrifuges

 

 

 

Description:

 

1.Model PDSD4000 separator is mainly used to remove water and mechanical impurities from diesel oil, lubricating oil and other mineral oil in marine diesel engine unit and land-used diesel generator unit of power station so as to reduce wear of the diesel engine and other machine, and prolong engine life.

 

2.The model is also used to separate two unsolvable liquids with different specific gravity or remove small amount of solid particle from liquid.        

 

3.The machine adopts automatic control, and has the advantages such as high efficiency, low oil consumption, convenient operation and economic maintenance cost.  The clear oil and dirty  water are pumped out by centripetal pump, the sludge is discharged automatically and fully.

 

4.The machine is one kind of rotary machine with high speed. After accurate dynamic balancing, it can run for long time with low vibration, safety and security.

 

5.The design, product and acceptance are conformed to the standard of GB/T5745 Marine Disc Separator. 
 

 

Advantages:

 

1. Automatic piston type slag removal

2. Modular design

3. Automatic operation

Main Technical Specification

Discharging type

Full discharging

Max capacity

L/h

4000

1800-2000(180cst/50°C)

Motor power

kw

5.5(380V/50Hz/3P)

Dimension

L × W × H (mm)

1095 × 792 × 1247

 

Condition for mineral oil separation and actual capacity (refer to the chart)

 

Oil types

Fuel oil

Lubrication oil

Steam turbine oil

Fuel oil

Heavy fuel oil

SAE30, 40

Detergence oil

Kinematical 

viscosity (mm²/s)

1.9-

5.5

5.5-

24

120

180

380

100-120

61.2-74.8

40℃

50℃

40℃

40℃

Density 

(kg/m³)(20℃)

< 900

900-991

880-900

< 900

Separating 

temperature (℃)

Normal temperature,

40-60 best

90-98

80-95

Recommended 

capacity (L/h)

4500

4000

2200-

2400

1800-

2000

1400-

1600

2000-

2400

1000-1200

3200-3400

If you have special requirement, please connect with us.

 

 

Technical analysis:

 

Peony's Disc separator technology comparison with foreign companies

 

No.

Technical Content

Peony’s Marine

 Disc Separator

 Oversea famous

 brand Disc

Separator

    1

The performance

 index of material

Viscidity(380 ~700 cSt/50℃)

density(1010kg/m3)

Viscidity(380 ~700 cSt/50℃)

density(1010kg/m3)

    2

Capacity

1500~8000L/h

1500~8000L/h

    3

System integration

Standardized, modular

Standardized, modular

    4

The transmission

 system

High-speed flat belt

 + friction coupling

High-speed flat belt 

+ friction coupling

    5

Drum structure

"No gravity ring"

+ full hydraulic 

discharge mode

"No gravity ring"

+ full hydraulic

 discharge mode

 

 

    6

 

 

Full automatic 

control level

Fulfill online detection,

real-time monitoring,

intelligent feedback control

Meet the requirements 

of ship with unmanned 

engine room

Fulfill online detection,

real-time monitoring,

intelligent feedback control

Meet the requirements 

of ship with unmanned 

engine room

    

 

    7

Moisture sensors

 

capacitance(the same as

Westfalia)

 

    capacitance

 

    8

Design of calculation method

Finite element analysis

(Structure design and 

the internal flow field 

analysis of drum)

Finite element analysis

(Structure design and 

the internal flow field 

analysis of drum)

 

    9

Drum material

DSS, Special stainless steel

DSS, Special stainless steel

    10

  

       Belt 

  

     Super seamless ring belt

 

Super seamless ring belt

 

 

 

More pictures

 

4000LPH Ship Oil Separator Modular System , High Speed Disc Stack Centrifuges 04000LPH Ship Oil Separator Modular System , High Speed Disc Stack Centrifuges 1

 

 

Principle and structure

 

Disc separator is vertical centrifuge. The drum is installed on the upper side of the vertical shaft. Driven by the motor, it will rotate at a high speed through the gearing. Inside the drum there is a group of dish parts overlaying each other – disc. There is very small gap between the disc. Suspension (or emulsion) is fed into the drum through the inlet in the middle of the drum. When the suspension (or emulsion) flows through the gap between the disc, under the action of the centrifuge, the solid particles (or droplets) go down to the disc in the formation of sediment (or liquid layer). Along the disc surface, the sediment slides out of the disc and accumulates at the part with the largest diameter inside the drum. After the separation, the liquid is discharge out of the drum from the drain outlet. The role of the disc is to reduce the sediment distance of solid particles (or droplets) and enlarge the sediment area of the drum. With the disc inside the drum, the capacity of the separator is improved greatly. The solid gathering inside the drum is manually removed by taking apart the drum after power off, or discharges from the drum through the slag-off part with the separator power on.