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CCS Marine Oil Disc Stack Separator For Diesel Oil / Lubricant Oil / HFO

CCS Marine Oil Disc Stack Separator For Diesel Oil / Lubricant Oil / HFO

  • High Light

    disc stack centrifuge

    ,

    disk stack centrifuge

  • Discharging Type
    Full Discharging
  • Rated Capacity
    2200 L/h
  • Motor Power
    4 Kw
  • N.W.
    470 Kg
  • Application
    Diesel Oil / HFO Fuel Oil / Lubricant Oil
  • Product Name
    Disc Stack Centrifuge
  • Place of Origin
    China
  • Brand Name
    Peony
  • Certification
    CCS
  • Model Number
    PDSD
  • Minimum Order Quantity
    1
  • Price
    USD12000-120000 / SET FOB Shanghai
  • Packaging Details
    Standard export packing
  • Delivery Time
    45 days
  • Payment Terms
    TT,.LC, Western Union, MoneyGram
  • Supply Ability
    100sets per month

CCS Marine Oil Disc Stack Separator For Diesel Oil / Lubricant Oil / HFO

CCS Marine Oil Disc Stack Separator For Diesel Oil / Lubricant Oil / HFO


 

Description:

Disk stack centrifuge is mainly used to remove water and mechanical impurities from diesel oil, lubricating oil, and other mineral oil in marine diesel engine unit and land-used diesel generator unit of power station so as to reduce wear of the diesel engine and another machine, and prolong engine life. The model is also used to separate two unsolvable liquids with different specific gravity or remove a small number of solid particles from the liquid. They are workable inland and ship, we have the CCS certificate to certify its function and usage. There are different discharge types of the oils, manually, partial, fully discharged, variable discharge, etc which depends on the different materials. commonly, we define the capacity as the density of 0#  diesel oil, and we have a chart to help you find out the exact processing capacity of your needs. We do not only provide the single oil separator, but also the whole unit containing the pumps, valves, heats, pipes and so on.

 

Peony organizes the model selection question as below:

1)How many kinds of oil can you separate?
This series separator is widely used for kinds of oils, especially for the Marine diesel oil and the similar oil, such as light fuel oil, heavy fuel oil, lubrication oil, steam turbine oil, detergence oil, engine oil, etc

 

2)How can you select the suitable capacity?
Different oil has different capacity, our 1500L, 2000L, 3000L, 4000L, 5000L, 6000L, 8000L,10000L  capacity is for the Marine diesel oil 0# as a sample. It also depends on the viscidity, temperature, and for all the capacity model, we have an oil characteristic sheet to help our customer to find out what their oil is, and what capacity their oil belongs to.

3) Is your separator self-cleaning?
We have 3 types of discharge means according to different material and customer requirements, we have a self-cleaning model and manual cleaning model.
1. Manual discharge model for the oil with a very less solid component
2. Full discharge model for the big capacity treatment and a little solid component
3. Partly discharge model for the bigger capacity treatment and more solid component

4.Variable discharge model

No.full discharge type and partially discharge type are both self-cleaning models.

4)Will you help us to select the model?
Yes, you can select the model by yourself, or as long as you provide your material characteristic, we have professional engineer team to help you select the suitable machine

5)Do you only have a single machine or unit?
Both we have.

 

CCS Marine Oil Disc Stack Separator For Diesel Oil / Lubricant Oil / HFO 0

 

Principle and structure

Disc separator is a vertical centrifuge. The drum is installed on the upper side of the vertical shaft. Driven by the motor, it will rotate at a high speed through the gearing. Inside the drum, there is a group of dish parts overlaying each other – disc. There is a very small gap between the disc. The suspension (or emulsion) is fed into the drum through the inlet in the middle of the drum. When the suspension (or emulsion) flows through the gap between the disc, under the action of the centrifuge, the solid particles (or droplets) go down to the disc in the formation of sediment (or liquid layer). Along the disc surface, the sediment slides out of the disc and accumulates at the part with the largest diameter inside the drum. After the separation, the liquid is discharged out of the drum from the drain outlet. The role of the disc is to reduce the sediment distance of solid particles (or droplets) and enlarge the sediment area of the drum. With the disc inside the drum, the capacity of the separator is improved greatly. The solid gathering inside the drum is manually removed by taking apart the drum after power off or discharges from the drum through the slag-off part with the separator power on.

 

Specification:

Condition for mineral oil separation and actual capacity (refer to the chart)

discharging type

full discharging

rated capacity

l/h

2200

motor power

kw

4

N.W.

kg

470

dimension

L×W×H

865mm×795mm×1100mm

export

dimension of package

L×W×H

1000mm×920mm×1300mm

G.W.

kg

570

 

oil types

heavy diesel oil

lubrication oil

SAE30,40

detergence oil

steam turbine oil

kinematical viscosity(mm2/s)

13

20.5

36.2

80

100-120

61.2-74.8

50℃

40℃

40℃

density/(kg/m3)(20℃)

<900

900-991

880-900

<900

separating temperature

(℃)

40

60

80

80-95

recommended capacity

(L/h)

900-10000

300-7000

 

oil types

Fuel oil

Fuel oil

Heavy fuel oil

kinematical viscosity(mm2/s)

1.9-5.5

5.5-24

120

180

380

40℃

50℃

density/(kg/m3)(20℃)

<900

900-991

separating temperature

(℃)

Normal temperature,40-60degree best

90-98

recommended capacity

(L/h)

From 650L/H to 10000L/H depends on different oil

and working temperature.

 

Application:

1. Mineral oil industry: purification of fuel and lubricating oil used on the main engine for vessels, land diesel engines, power plants, etc.

2. Dairy Industry: clarification, purification, and degreasing of fresh milk.

3. Vegetable oil industry: purification and clarification of palm oil, degumming, DE-soap, dehydration, and dewaxing of refined vegetable oil.

4. Beverage products industry: clarification of beer, juice and beverage, extraction of plant protein and wastewater treatment, clarification of zymotic fluid of bio-engineering.

5. Starch industry: enrichment and classification of starch.

6. Pharmaceutical industry: purification or clarification during the extraction of agentia of antibiotics and biochemistry pharmacy, clarification of Chinese drug medicament.

7. Chemical industry: chemicals purification or clarification.

8. Lanolin industry: extract and purify the lanolin from the scouring wastewater.

9. Latex industry: purification and concentration of natural rubber latex.

10. Others: such as recycling of laboratories, petroleum, coking, kaolin and pulp, electrolyte treatment, wastewater treatment, environmental protection, and animal and plant protein extraction, the extraction, and refining of animal fat, separation of mixed fatty acids.

 

Competitive Advantages:

  • The piston-type slag removal separator.
  • Gear transmission.
  • Adopt gravity disc adjustment "oil-water interface"CCS Marine Oil Disc Stack Separator For Diesel Oil / Lubricant Oil / HFO 1.CCS Marine Oil Disc Stack Separator For Diesel Oil / Lubricant Oil / HFO 2
  • Overload overheat protection
  •  High rotating speed,
  •  accurate dynamic balancing, 
  •  long time with low vibration, 
  •  safety and security.
  •  Continuous working

 

Technical analysis:

 

                 Peony's Disc separator technology comparison with foreign companies

 

NO.

Technical Content

Peony’s Marine Disc Separator

Oversea famous brand Disc Separator

1

The performance

index of material

Viscidity(380 ~700 cst/50℃)

density(1010kg/m3)

Viscidity(380 ~700 cst/50℃)

density(1010kg/m3)

2

Capacity

1500~8000L/h

1500~8000L/h

3

System integration

Standardized, modular

Standardized, modular

4

The transmission

system

High-speed flat belt+ friction coupling

High-speed flat belt+ friction coupling

5

Drum structure

"No gravity ring"

+ full hydraulic discharge mode

"No gravity ring"

+ full hydraulic discharge mode

6

Full automatic

control level

Fulfill online detection,

real-time monitoring,

intelligent feedback control

Meet the requirements of ship

with the unmanned engine room

Fulfill online detection,

real-time monitoring,

intelligent feedback control

Meet the requirements of ship

with the unmanned engine room

7

Moisture sensors

capacitance(the same as Westfalia)

capacitance

8

Design of calculation

method

Finite element analysis

(Structure design and the internal

flow field analysis of drum)

Finite element analysis

(Structure design and the internal

flow field analysis of drum)

9

Drum material

DSS, Special stainless steel

DSS, Special stainless steel

10

Belt

Super seamless ring belt

Super seamless ring belt

 

 

Value Analysis:

 1. Peony adopts SKF bearing, which is consistent with Alfa, Westfalia.

 2. Alfa and Westfalia only provide clients with the bearing and the gear in the overhaul package(need to buy separately) while Peony has a more sufficient attachment supply.

3. Peony never reduces the number of spare parts and tools for users buying many sets of the same model machine. (unless the customer put forward in specially).

 4. Regular spare parts are all in stock in Peony’s company.

 

Cost analysis

Compared selling price and maintenance cost with, Westfalia and other domestic manufacturersCCS Marine Oil Disc Stack Separator For Diesel Oil / Lubricant Oil / HFO 3  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overviews:

CCS Marine Oil Disc Stack Separator For Diesel Oil / Lubricant Oil / HFO 4

 

Guarantee:

 

 

Peony Centrifuge has been dedicated to producing machinery and equipment and carrying out facility construction, pursuing the best quality, and producing the best product at the same time.

We are committed to rewarding you with better quality in return for our interest in and faith toward.

We will do our utmost for one more stepping forward, based on our infinite services and trust to customers.